Notices
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Cluth Problems

Old Oct 23, 2005 | 08:01 AM
  #1  
Melungeon1's Avatar
Melungeon1
Thread Starter
|
New User
Joined: Oct 2005
Posts: 4
Likes: 0
Cluth Problems

I have an 85 F250 with 4.9l 300 six. I have just put a new clutch ,pressure plate, throw-out bearing, and had the flywheel turned. Upon trying it out i noticed the clutch would not fully disengage. I have adjusted everything there is and some there’s not…lol.

i have bled the system with no results. i have checked my receipts and found that all the parts used were the correct ones. I NEED HELP. it seems as thought there is just a hair more pedal needed. it will drive and i can force it into a gear with a synchronizer, but reverse and bulldog are a challenge. do you think they took to much off the flywheel? I’ve also heard about a cracked fire wall that allows flex? i even but a threaded bolt in the salve and adjusted it until the clutch would slip without any pedal depression. when I depressed it no change. Its like I’m on the bottom and nowhere else to go? it has to be a wrong part?

HELP
 

Last edited by IB Tim; Oct 23, 2005 at 08:11 AM.
Reply
Old Oct 23, 2005 | 08:08 AM
  #2  
IB Tim's Avatar
IB Tim
FTE Leadership Emeritus
20 Year Member
Veteran: Air Force
Joined: Jan 2003
Posts: 161,999
Likes: 75
From: 3rd Rock
Club FTE Gold Member
...Welcome to Ford Truck Enthusiasts!
Stick around someone will be by shortly to answer your question.
We are happy you have chosen the best source for Fords!

Enjoy FTE....and
JOIN CLUB FTE -SUPPORT THE FORUMS!
…..See you on the boards.
 
Reply
Old Oct 23, 2005 | 08:19 AM
  #3  
holland501's Avatar
holland501
Elder User
Joined: Jan 2004
Posts: 561
Likes: 0
From: houston
There are some threads about a problem with some plastic sleeve on the clutch but I have no personal experience with it. I do have a couple of ideas though. Did you compare the old parts with the new before installing? Parts have been boxed wrong before. Remember that most parts come from out of the country. The folks in that country probably can't read english. Chances are they can't read at all. Now here's the killer. Is it posible you installed the disc backwards? It happens a lot. Good luck.
 
Reply
Old Oct 23, 2005 | 08:53 AM
  #4  
Melungeon1's Avatar
Melungeon1
Thread Starter
|
New User
Joined: Oct 2005
Posts: 4
Likes: 0
No i didnt do a direct comparison... my mechanic said they were the correct parts. i bought them from ford. they checked them against my vin number
 
Reply
Old Oct 23, 2005 | 08:57 AM
  #5  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
that is what I was going to say. When I did my first clutch (when I was 16) I put the disc bassakwords. it wouldnt bleed, and I had to pump the clutch mutilple times to shift. I did that for about a week before I took it back apart and found out it was in wrong. GL
Scotty
 
Reply
Old Oct 23, 2005 | 08:59 AM
  #6  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
oh and welcome to FTE this is a great site. Im sure you will find all the help you will need. once again good luck
 
Reply
Old Oct 23, 2005 | 09:02 AM
  #7  
Melungeon1's Avatar
Melungeon1
Thread Starter
|
New User
Joined: Oct 2005
Posts: 4
Likes: 0
ok i guees i will have to check
 
Reply
Old Oct 23, 2005 | 09:05 AM
  #8  
Melungeon1's Avatar
Melungeon1
Thread Starter
|
New User
Joined: Oct 2005
Posts: 4
Likes: 0
when i bled the clutch it just went to the floor...i had to manual pull it back up and pump till it came back...even then it was the same not fully diengaging
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Oct 23, 2005 | 09:08 AM
  #9  
texans's Avatar
texans
Postmaster
Joined: Jul 2005
Posts: 3,956
Likes: 6
From: Abilene, Texas
yeah sounds like the same thing I ran into when I put the dics in wrong. I would check that if I was you. GL
 
Reply
Old Oct 23, 2005 | 10:51 AM
  #10  
Lee Lichterman's Avatar
Lee Lichterman
Elder User
Joined: May 2004
Posts: 506
Likes: 0
From: Edwards Air Force Base
I don't have much experience with this problem but a few things I recall reading here that also might be it.....


Any chance carpet is too thick preventing peddle from going all the way down? SOme people add sound material or replace carpet, put in a thick mat etc that takes away a 1/4 inch or so of pedal movement. When I first bought my truck, the guy had a mat in it that would catch the gas pedal. No excitement like trying to stop and realizing your gas pedal is stuck down!!!

Also, there was a problem with firewall flex on these right at the clutch that prevented proper clutch engagement. They even build a kit to correct it.

If you can't find something simple like putting it in wrong or carpet, I would bet it is a flexing firewall.

Good Luck,

Lee
 
Reply
Old Oct 23, 2005 | 06:35 PM
  #11  
plowpusher's Avatar
plowpusher
Posting Guru
Joined: Sep 2003
Posts: 1,192
Likes: 1
From: lino lakes, mn
i ran into the same problem on a 85 you can reindex the bellcrank you take he linkage apart under the dash rotate it and bolt it back on it was a PIA but it worked
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
99F350dually4x4
1999 - 2016 Super Duty
4
Jun 30, 2011 10:08 PM
fordopie
1983 - 2012 Ranger & B-Series
4
Oct 11, 2009 09:20 AM
JR270
1999 - 2003 7.3L Power Stroke Diesel
1
Jan 3, 2005 08:40 AM
DrkPhanstm
1987 - 1996 F150 & Larger F-Series Trucks
5
Apr 29, 2002 01:24 AM
shadetree wrench
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
10
May 20, 2000 07:55 AM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 01:02 AM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE