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1994.5 - 1997 7.3L Power Stroke Diesel  

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Old Jun 28, 2020 | 10:43 PM
  #211  
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Originally Posted by BBslider001
Looks like lots of progress. I gotta get that DS plate. I never knew about it and it looks pretty darn handy!
I'm trying to get rid of RTV in every situation I can! lol

Also, I fixed 99% of my boost leaks, have no exhaust leaks (that I can find), but yet struggling to make 24psi of boost and have more smoke than ever right now. Going to check fuel pressure next I think...
 
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Old Jun 28, 2020 | 11:59 PM
  #212  
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Originally Posted by Lt.Dan1
I'm trying to get rid of RTV in every situation I can! lol

Also, I fixed 99% of my boost leaks, have no exhaust leaks (that I can find), but yet struggling to make 24psi of boost and have more smoke than ever right now. Going to check fuel pressure next I think...
Who did your tuning?
 
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Old Jun 29, 2020 | 07:50 AM
  #213  
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Originally Posted by BBslider001
Who did your tuning?
Brian at JeliBuilt
 
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Old Jun 29, 2020 | 08:11 AM
  #214  
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I have heard mixed reviews, but I don't know much about them. I would look into that if you're experiencing a variety of symptoms like you described.
 
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Old Jun 29, 2020 | 08:56 AM
  #215  
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Originally Posted by BBslider001
I have heard mixed reviews, but I don't know much about them. I would look into that if you're experiencing a variety of symptoms like you described.
I have been very happy so far, but I still have Swamps and PHP tunes on my Hydra, so I'll give them a try also.
 
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Old Jun 29, 2020 | 07:26 PM
  #216  
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Just went out and did some various runs in different tunes, and didnt see any more boost than with Brian's tunes. I also ruled out HPOP as it will hold steady at 3000psi all the way past 100mph in my "Drag Ripper" tune, which is a 4.3ms tune.

Gotta get my fuel pressure gauge hooked up...
 
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Old Jun 29, 2020 | 07:37 PM
  #217  
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If you have black smoke spewing out I doubt it's your fuel pressure, might be bad fuel or if you run any fuel additive it might not be mixed to an appropriate ratio.
Dumb question but how is the air filter? Also any chance theres a rag in the intake?
 
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Old Jun 29, 2020 | 07:40 PM
  #218  
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Originally Posted by z31freakify
If you have black smoke spewing out I doubt it's your fuel pressure, might be bad fuel or if you run any fuel additive it might not be mixed to an appropriate ratio.
Dumb question but how is the air filter? Also any chance theres a rag in the intake?
it's got more smoke than usual, but I was under the impression that low fuel pressure leads to poor atomization, which causes smoke, high egts, lower boost and lower fuel economy?

It's been like this for a few weeks now, for a couple fill ups, clean air filter and no obstructions too.
 
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Old Jun 29, 2020 | 07:49 PM
  #219  
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Hmm, when I had low fuel pressure I smoked white/grayish. But wouldn't hurt checking fuel pressure just in case.
 
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Old Jun 30, 2020 | 10:25 PM
  #220  
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Do you still have a stock turbo?
What about injectors? Could be an issue with a nozzle being cooked.
 
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Old Jun 30, 2020 | 10:29 PM
  #221  
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Originally Posted by nateairman
Do you still have a stock turbo?
What about injectors? Could be an issue with a nozzle being cooked.
Diesel Site Wicked BallBearing Turbo about 6 months old.

Stock AB injectors with unknown mileage. Truck has 386k miles on it, I've owned for 66k miles, and previous owner had it for 40k, meaning they have ATLEAST 106k miles on them, but still not a whole lot. I have had a feeling they have been going bad for a while, but trying to not believe it. Lol.

If I have good fuel pressure, I would probably like to get them flow tested and inspected... idk anything else that could be causing the problem other than low compression, but the motor only has 35k miles on it.
 
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Old Jul 1, 2020 | 07:38 PM
  #222  
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I am not an expert but I would pull the injectors and check all the nozzles. If any are black replace all of the injectors and send a sample of coolant in for testing. If there is diesel in the coolant replace all the cups. But then again I am no expert just based on my experience.
 
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Old Jul 1, 2020 | 07:44 PM
  #223  
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I'm not following with the black nozzles, every 7.3 injector I've pulled has had black tips, it's just from combustion I thought? I've even had some with some carbon buildup on them.

When I rebuilt the motor 35k miles ago, they were all flow tested and 3 "failed" so they were replaced with remans from FFD. When all 8 went in, they were known good condition with brand new injector cups and o rings. If any of them are bad, I'm gonna be pissed! 🤣🤣
 
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Old Jul 2, 2020 | 08:24 AM
  #224  
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Originally Posted by Lt.Dan1
I'm not following with the black nozzles, every 7.3 injector I've pulled has had black tips, it's just from combustion I thought? I've even had some with some carbon buildup on them.

When I rebuilt the motor 35k miles ago, they were all flow tested and 3 "failed" so they were replaced with remans from FFD. When all 8 went in, they were known good condition with brand new injector cups and o rings. If any of them are bad, I'm gonna be pissed! 🤣🤣
Hmm well a bit more has been done than I thought.

If the copper washer has let any combustion past the tip the insides of the injector get cooked and if it happens long enough the cup fails.

That is all.
 
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Old Jul 2, 2020 | 09:55 PM
  #225  
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Sneak peak on the plenums...



 
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