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Soft Pedal Brake Issue

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Old Dec 14, 2018 | 07:39 AM
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SOLVED Soft Pedal Brake Issue

So now that I'm back with you guys. Give me a starting place on what I need to look for with my front brake. Here are the symptoms.

On a slow gradual stop (doesn't happen if I mash the brakes) I get pedal drop just before coming to a complete stop and I get a thud in the pedal. It's not audible but you can feel it. It reminds me of when my ABS Sensor took a dump but it's just one time. At first I thought maybe I had a caliper loose. I honestly haven't checked that but with the pedal now dropping when it happens I'm leaning toward a bigger issue than a loose caliper bolt.

Tell me where you would start? I have don't zero so far.
 

Last edited by sammie0126; Jan 27, 2019 at 07:38 AM. Reason: Solved
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Old Dec 14, 2018 | 08:11 AM
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Glad to see you are alive and well. Another one of the +++ people here on FTE.

Interesting description, sounds kinda familiar. I have been chasing a similar thing in my brakes for a couple years. Feels just like the ABS, but it's just one bump on the pedal at random and infrequent times. I wouldn't say my pedal drops, but maybe? Feels like something is catching and popping loose to me. I tried a new master cylinder. Changed front calipers based on one of the seals having a slight tear. Still does it. I am down to a rear caliper or something in the ABS unit as my guesses on mine. It's never made me wonder if the truck will stop, so I try to use your signature advice on it.
 
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Old Dec 14, 2018 | 08:45 AM
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Originally Posted by ExxWhy
Glad to see you are alive and well. Another one of the +++ people here on FTE.

Interesting description, sounds kinda familiar. I have been chasing a similar thing in my brakes for a couple years. Feels just like the ABS, but it's just one bump on the pedal at random and infrequent times. I wouldn't say my pedal drops, but maybe? Feels like something is catching and popping loose to me. I tried a new master cylinder. Changed front calipers based on one of the seals having a slight tear. Still does it. I am down to a rear caliper or something in the ABS unit as my guesses on mine. It's never made me wonder if the truck will stop, so I try to use your signature advice on it.
Same here on the pedal - I said soft pedal and I feel the pop - not sure if it's falling or that's the sensation I get due to the pop. The catch you mention is exactly what I thought I first. Felt like a loose caliper that was moving and grabbing. Truck has yet to fail at stopping. Scanned mine for ABS codes (have the proper scanning) and got nothing. Post back what I find as I continue digging.
 
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Old Dec 14, 2018 | 02:13 PM
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Christina, grab a scan tool that has the ability to actuate the ABS module and follow the brake bleeding procedure outlined in the tech folder to see if that solves your problem.

Welcome back to FTE! We missed seeing your posts!

Stewart
 
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Old Dec 27, 2018 | 08:25 AM
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OK finally back with an update. Had to get through all that Christmas stuff first.

What it's not
A lose caliper, rotor or any other brake part.
ABS bleed needed, took to a friend who has the proper scan - he bled ABS no change

What it most likely is
A very bad ball joint. After some addl drive testing with a friend who is a mechanic he thinks the lurch I'm feeling it not in the brakes, it's the entire left front wheel assembly lurching forward as I can come a full stop. Next step is up in the air and some yanking and pulling to test.

Now I have to go find who asked me about measuring and the Pro Comp thread. Man I have a lot of threads on here! Still looking for who asked that and my original thread.
 
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Old Dec 27, 2018 | 08:58 AM
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Originally Posted by sammie0126

Now I have to go find who asked me about measuring and the Pro Comp thread. Man I have a lot of threads on here! Still looking for who asked that and my original thread.
That would be @pirate4x4_camo

I believe he's gathered all the information in the measurements thread (something like post 140ish...)

https://www.ford-trucks.com/forums/1...easurents.html
 
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Old Dec 27, 2018 | 10:46 AM
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Yes it was me, Thank you.

post #146 is my running tally and post #29 Is Sammie’s procomp Spring height post

https://www.ford-trucks.com/forums/1...surents-4.html


 
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Old Jan 2, 2019 | 07:58 AM
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Just update on this issue to hopefully end at a "resolved" thread.

I'm been dragging my feet on this because I am currently recovering from a broken rib (last month) - they take forever to heal! So digging into it myself this time hasn't been an option. I had a friend check my ABS with a scanner that can open the bleeder valve and he claimed it was good. Had a "new symptom" yesterday that tells me he may not be correct.

Coming to a gradual, hard (but not emergency) stop and got the (lurch, pulse, pop) in the pedal just before coming to a full stop. Normally when this happens I pump the pedal the couple of times as I'm stopping. This time I was in a very safe location and decided to just hold it down and see what happens. I cam to a full stop and the "one hydraulic thump" I was hearing turned into a rhythmic thump every 1-2 seconds in the pedal. That maintained the entire 20 seconds or so I was at a full stop.

That tells me it is not suspension related, nor brakes at the wheel related. A continued hydraulic pulse at a full stop has to mean Master Cylinder, ABS Module seal (seals for either or both) or a booster issue.
 
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Old Jan 2, 2019 | 09:34 AM
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Neither the booster nor the master cylinder contain anything that can make a noise like that, as far as I know. It sounds to me like the ABS pump cycling.

Can you scan the ABS module with forscan? Maybe you have a wheel sensor that's giving bad information, or some other problem that might throw a code.
 
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Old Jan 2, 2019 | 02:38 PM
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Originally Posted by andym
Neither the booster nor the master cylinder contain anything that can make a noise like that, as far as I know. It sounds to me like the ABS pump cycling.

Can you scan the ABS module with forscan? Maybe you have a wheel sensor that's giving bad information, or some other problem that might throw a code.
Yes have a scanner that is ABS capable and yes have scanned and no there are not any ABS codes
 
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Old Jan 2, 2019 | 06:02 PM
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Went searching today on here to find some guidance before I called in more favors to resolve this and ironically https://www.ford-trucks.com/forums/1...ssues-ugh.html

Just pulled my ABS fuse to test and see if with the ABS disabled if the problem resolves itself in the short term.
 
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Old Jan 27, 2019 | 07:36 AM
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Originally Posted by sammie0126
Went searching today on here to find some guidance before I called in more favors to resolve this and ironically https://www.ford-trucks.com/forums/1...ssues-ugh.html

Just pulled my ABS fuse to test and see if with the ABS disabled if the problem resolves itself in the short term.
Update on this thread. Removing the ABS fuse did immediately solve the brake popping and catching issue. I had already tested the ABS and confirmed it did not need to be bleed so that only leaves ABS components. I changed the front right sensor maybe 5 years ago, during a host of other repairs and no codes were being thrown at all during this problem. Took it to the one local shop I trust and they scanned it will driving it and got the readings as the issue occurred. The front left sensor was dropping to zero just as the vehicle came to a stop. Normally I would have changed this myself but have been recovering from a broken rib since early December, ouch! Anyway sensor replaced and problem is gone. For those that have similar symptoms - be worth a full scan of the ABS. My scanner reads ABS codes but none were set, I'm not smart enough on ABS systems to understand why - because hitting Zero should probably do it. Anyway thread updated to solved.
 
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Old Jan 28, 2019 | 12:48 AM
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Interesting that a bad sensor wouldn't set off a code. Good to hear that you figured out what was up with it though. My aunt's car has been doing some strange things similar to what yours is doing so now I'm wondering if I need to take a look at the abs sensor on her car.
 
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Old Jan 28, 2019 | 08:05 AM
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I can see why there was no code set. You are slowing down, on the brakes, the sensor drops to zero so the computer thinks the wheel locked up. It runs the ABS pump to "correct" the issue and it pats itself on the back thinking it did a great job.
 
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