Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

6.0L big problems?

Thread Tools
 
Search this Thread
 
Old Feb 28, 2019 | 10:14 PM
  #46  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Well with that photo I would have to say check the valve seat.
If it;s eroded into the head I think I would toss the set and get some fresh ones.
Someone might be able to repair it but I am not sure if I would trust it. What you
need is someone that does a lot of diesel head work to look at it.

Pull the valve out and get a good photo of the seat and guide area once it's been cleaned of residue.
 
Reply
Old Mar 1, 2019 | 07:45 AM
  #47  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
To save that head you would need a machine shop to cut in for press it valve seats. Factory heads do not have a seat insert, just the head material alone is the seat.
 
Reply
Old Mar 1, 2019 | 07:49 AM
  #48  
Bzfoster's Avatar
Bzfoster
Thread Starter
|
New User
Joined: Nov 2018
Posts: 22
Likes: 0
Luckily I've got a friend of a friend who has a high performance machine shop and does head work for competitive pulling trucks and tractors. He should get it lined out pretty easily. I'll post pics of the valve seat soon
 
Reply
Old Mar 1, 2019 | 03:20 PM
  #49  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Originally Posted by 87crewdually
To save that head you would need a machine shop to cut in for press it valve seats. Factory heads do not have a seat insert, just the head material alone is the seat.
That was what I was thinking but was not sure enough to say it.
 
Reply
Old Apr 28, 2019 | 08:45 PM
  #50  
Bzfoster's Avatar
Bzfoster
Thread Starter
|
New User
Joined: Nov 2018
Posts: 22
Likes: 0
Fuel priming?

Anyone know any tricks to get all the air out of the fuel system. Did all necessary repairs and now I have good even cranking and everything is buttoned up tight, but I've ran the batteries down twice and still no start.
 
Reply
Old Apr 28, 2019 | 10:39 PM
  #51  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Originally Posted by Bzfoster
Anyone know any tricks to get all the air out of the fuel system. Did all necessary repairs and now I have good even cranking and everything is buttoned up tight, but I've ran the batteries down twice and still no start.
After reassembly and an oil drain, I dump the fresh oil down the filter housing with oil filter removed, then reassembly filter & cap. Before cranking, cycle the key on for 15 seconds at a time 3-5 times to prime the fuel system. Then crank. Should start after a few seconds of cranking. Batteries must be fully charged to start with.
 
Reply
Old Apr 29, 2019 | 07:37 PM
  #52  
Bzfoster's Avatar
Bzfoster
Thread Starter
|
New User
Joined: Nov 2018
Posts: 22
Likes: 0
Originally Posted by 87crewdually
After reassembly and an oil drain, I dump the fresh oil down the filter housing with oil filter removed, then reassembly filter & cap. Before cranking, cycle the key on for 15 seconds at a time 3-5 times to prime the fuel system. Then crank. Should start after a few seconds of cranking. Batteries must be fully charged to start with.
Well, I tried that and I've ran my batteries dead twice trying to get it started. It started perfectly before teardown.
 
Reply
Old Apr 29, 2019 | 08:25 PM
  #53  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Did you check all the vitals? Maybe you didn't fully seat the FICM plugs?
Do you have FICM sync when cranking? Is it building any pressure at ICP sensor? Is the IPR maxing out while cranking?
Have you pulled the oil filter to check that the housing fills with oil while cranking? Did you pull the secondary fuel filter and verify its wet with fuel and the pump is pushing fuel?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Apr 30, 2019 | 08:58 PM
  #54  
Bzfoster's Avatar
Bzfoster
Thread Starter
|
New User
Joined: Nov 2018
Posts: 22
Likes: 0
Originally Posted by 87crewdually
Did you check all the vitals? Maybe you didn't fully seat the FICM plugs?
Do you have FICM sync when cranking? Is it building any pressure at ICP sensor? Is the IPR maxing out while cranking?
Have you pulled the oil filter to check that the housing fills with oil while cranking? Did you pull the secondary fuel filter and verify its wet with fuel and the pump is pushing fuel?
Ha! Found the problem. IPR wasn't even plugged up. Plugged it up and it started right up and runs like a champ. In my haste I must've over looked the small plug that has caused me such anguish for the past 48+ hours. My first experience on any forum has been with you gents. I really appreciate all of the help and sound advice.
Godspeed.
 
Reply
Old Apr 30, 2019 | 09:32 PM
  #55  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Excellent, you found it. Sometimes it's the simple things that will get yah.
 
Reply
Old Apr 30, 2019 | 10:50 PM
  #56  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
It's always good to hear back when someone has fixed the issue.
Now go drive and have fun.
 
Reply
Old May 1, 2019 | 06:49 AM
  #57  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,890
Likes: 3,610
Club FTE Gold Member
Just a suggestion - install a fuel pressure gauge. Low fuel pressure can cause expensive damage to injectors.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
86ford1
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
32
May 30, 2019 02:19 AM
macman57
6.4L Power Stroke Diesel
20
Dec 28, 2015 07:47 PM
John McCabe
1983 - 2012 Ranger & B-Series
3
Nov 17, 2014 02:43 AM
mrbeasly007
1997 - 2003 F150
45
Oct 19, 2012 07:32 PM
RunRed
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
11
May 16, 2006 08:13 PM




All times are GMT -5. The time now is 07:05 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE