Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Wish me luck!

Thread Tools
 
Search this Thread
 
Old Oct 1, 2017 | 07:03 AM
  #61  
afmedic's Avatar
afmedic
Thread Starter
|
Posting Guru
Joined: May 2015
Posts: 1,029
Likes: 6
Once I had the valve covers off it only took about 4 hours to remove the cups, clean the holes, and reinstall the cups. It's probably a 6 hour job total to swap the parts, but make sure you let the adhesive cure for at least 24 hours. Mine took a week since I had to wait on the new valve cover gasket and harness.
 
Reply
Old Oct 1, 2017 | 10:12 AM
  #62  
carl2591's Avatar
carl2591
Fleet Mechanic
20 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2005
Posts: 1,508
Likes: 87
From: North Carolina, Raleigh
good advise for sure.. if it got missed or happened during installation could some emery cloth be sure to smooth it or just use a round screwdriver barrel over it to remove burr.

Originally Posted by SaintITC
I would guess all that carbon build-up was a result of a bad copper crush washer, and that might've been caused by loose hold-down bolts.

Probably too late for most of your new cups now, but before putting them in check the top edge of the cups. Make sure that edge is SMOOTH. When I was installing mine I noticed one - near the end - that caught my finger when I was handling it. A sharp edge there could damage a new injector o-ring when you install it.
 
Reply
Old Oct 1, 2017 | 07:15 PM
  #63  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
Originally Posted by afmedic
How Long does it normally take to get all of the diesel out of the cooling system? I flushed it until the water ran clear, and I checked it today and I had about an 1/8th of an inch of diesel on top of the coolant in the degas bottle. I sucked it off the top with a vacuum pump, and I'll keep checking it. I hope this doesn't me that my repair didn't take...
Did you use a detergent to flush the fuel or just water? If just water, I'd expect the fuel to keep rising to the top for a while. Sucking it off the top is the easiest thing to do at this point. (and possibly easier than dealing with flushing with a detergent and then trying to get all the soap out of the system by flushing again, and again, and again).
 
Reply
Old Oct 1, 2017 | 07:18 PM
  #64  
afmedic's Avatar
afmedic
Thread Starter
|
Posting Guru
Joined: May 2015
Posts: 1,029
Likes: 6
I flushed with some mean green, and then about 2 an hour of non stop flushing with a garden hose through the t fitting with no thermostat. I guess I should have done it longer!
 
Reply
Old Oct 1, 2017 | 08:00 PM
  #65  
Chevota_72's Avatar
Chevota_72
Tuned
Joined: Mar 2016
Posts: 354
Likes: 0
I flushed mine at least 6 times with dishwashing machine detergent (Cascade) and at least that many hot distilled water flushes. After seeing what the diesel did to the degas bottle cap I wanted to be sure to get all the diesel out.
 
Reply
Old Oct 1, 2017 | 08:02 PM
  #66  
afmedic's Avatar
afmedic
Thread Starter
|
Posting Guru
Joined: May 2015
Posts: 1,029
Likes: 6
I'll keep sucking it off the top until it stops and then flush it again. I drove it hard today and didn't get any more diesel on the top yet.
 
Reply
Old Oct 1, 2017 | 08:17 PM
  #67  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
The good news is the whole oil floats on water thing. I'd just keep driving and checking the reservoir and suck off diesel as needed. Flushing again after you've already got most of it out sounds like a waste of time and money.

Just be sure to check on a regular basis when the engine is cold and has had time to settle till you get all the fuel out of there.
 
Reply
Old Oct 1, 2017 | 08:20 PM
  #68  
afmedic's Avatar
afmedic
Thread Starter
|
Posting Guru
Joined: May 2015
Posts: 1,029
Likes: 6
Originally Posted by F350-6
The good news is the whole oil floats on water thing. I'd just keep driving and checking the reservoir and suck off diesel as needed. Flushing again after you've already got most of it out sounds like a waste of time and money.

Just be sure to check on a regular basis when the engine is cold and has had time to settle till you get all the fuel out of there.
sounds great to me! I figured if I hadn't sealed the cups good enough I'd be getting smoke from the exhaust from coolant, and that it wouldn't be likely for the brand new ones to be cracked.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jpcjguy
1999 - 2003 7.3L Power Stroke Diesel
7
Sep 1, 2017 03:00 PM
cowmilker08
1994.5 - 1997 7.3L Power Stroke Diesel
19
Jul 31, 2009 11:22 PM
BigD7575
1994.5 - 1997 7.3L Power Stroke Diesel
3
Nov 24, 2008 08:55 PM
Beaufort Biofuels
1999 - 2003 7.3L Power Stroke Diesel
15
Nov 17, 2008 02:54 PM
fordtks
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
6
Dec 7, 2006 06:47 PM




All times are GMT -5. The time now is 09:19 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE