Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

see pic

Thread Tools
 
Search this Thread
 
Old Feb 14, 2017 | 09:09 AM
  #16  
F33lmywrath's Avatar
F33lmywrath
Junior User
Joined: Mar 2016
Posts: 71
Likes: 1
Off the top of my head, van has different front cover, different oil pan, and oil filter (remote).

The front cover will need to be swapped, one of the coolant ports is angled compared to a straight 90. The oil pan is significantly different, it was hitting the frame cross member, blocking it from sitting in. Beating on the oil pan and denting in did not work.

The remote oil filter was making contact with the front driveshaft, so that had to be swapped back to the truck version.
 
Reply
Old Feb 14, 2017 | 10:44 AM
  #17  
IHateCommieCars's Avatar
IHateCommieCars
Thread Starter
|
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2014
Posts: 4,673
Likes: 531
From: Houston, Texas
Originally Posted by 2006powerstroke90
If it were me I would fix one and have it running 100% instead of having 2 that don't run.....but thats just my 02
LOL, obviously never my intent to have either one not work. The first one is more serious and I didn't have the money to fix it. So, I thought I'd use what money I had to do some maintenance to the second before I started using it to make money. Then, it wouldn't start after the maintenance.

Believe me, I know I messed up big time, but choosing which truck to work on wasn't the mistake.
 
Reply
Old Feb 14, 2017 | 07:13 PM
  #18  
MisterCMK's Avatar
MisterCMK
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
All this and you still haven't verified fuel pressure?
 
Reply
Old Feb 14, 2017 | 10:33 PM
  #19  
IHateCommieCars's Avatar
IHateCommieCars
Thread Starter
|
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2014
Posts: 4,673
Likes: 531
From: Houston, Texas
Originally Posted by MisterCMK
All this and you still haven't verified fuel pressure?
All what? I haven't touched either van since the last time I posted here. What was then is now, nothing's changed.
 
Reply
Old Feb 14, 2017 | 10:42 PM
  #20  
163junk's Avatar
163junk
Senior User
Joined: May 2016
Posts: 398
Likes: 0
From: Western NY
This is like what I use on a van to check fuel pressure. I just added a 90 to the test fitting on mine .03-07 Ford 6.0 6.0L Powerstroke Diesel Truck Billet Fuel Filter Cap Top Engine | eBay
 
Reply
Old Feb 14, 2017 | 10:52 PM
  #21  
Lubbockguy1979's Avatar
Lubbockguy1979
Cargo Master
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Jan 2009
Posts: 2,769
Likes: 8
From: Lubbock
The difference is in the tuning. I think at some point thru the years the van turbo may have been a mod of sorts. Seems like every 2 or 3 months a new fad begins and in 6 months they figure out it wasnt worth the time to do it. If you in the dfw area there is a guy that hashis own shop that is highly respected. He is also pretty busy. Mad matts.https://g.co/kgs/oQoTXo
 
Reply
Old Feb 15, 2017 | 09:59 AM
  #22  
IHateCommieCars's Avatar
IHateCommieCars
Thread Starter
|
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2014
Posts: 4,673
Likes: 531
From: Houston, Texas
Originally Posted by 163junk
This is like what I use on a van to check fuel pressure. I just added a 90 to the test fitting on mine .03-07 Ford 6.0 6.0L Powerstroke Diesel Truck Billet Fuel Filter Cap Top Engine | eBay
Thanks for the link! Def gonna get one of these.
 
Reply
Old Feb 15, 2017 | 02:56 PM
  #23  
IHateCommieCars's Avatar
IHateCommieCars
Thread Starter
|
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2014
Posts: 4,673
Likes: 531
From: Houston, Texas
Originally Posted by Lubbockguy1979
The difference is in the tuning. I think at some point thru the years the van turbo may have been a mod of sorts. Seems like every 2 or 3 months a new fad begins and in 6 months they figure out it wasnt worth the time to do it. If you in the dfw area there is a guy that hashis own shop that is highly respected. He is also pretty busy. Mad matts.https://g.co/kgs/oQoTXo
Thanks, I'm beginning to think it'll be easier to just rebuild the motor I pull out. Matt does have a buncha great reviews. Not sure I need a "performance" shop though. I'll call him when I have my money together.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Feb 15, 2017 | 07:35 PM
  #24  
Lubbockguy1979's Avatar
Lubbockguy1979
Cargo Master
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Jan 2009
Posts: 2,769
Likes: 8
From: Lubbock
He does it all. He worked in a steelership for a while and i think got to the point he made more money on the side. Smart guy with powerstrokes
 
Reply
Old Feb 16, 2017 | 11:22 PM
  #25  
163junk's Avatar
163junk
Senior User
Joined: May 2016
Posts: 398
Likes: 0
From: Western NY

Lifter

Here Ill make you feel better, this is the issue on the van im doing. Just a small problem with #1 cyl.
 
Reply
Old Feb 16, 2017 | 11:26 PM
  #26  
IHateCommieCars's Avatar
IHateCommieCars
Thread Starter
|
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2014
Posts: 4,673
Likes: 531
From: Houston, Texas
Originally Posted by 163junk
Lifter

Here Ill make you feel better, this is the issue on the van im doing. Just a small problem with #1 cyl.
That doesn't look good. Is it a lifter or a piston pin? How long did it take to get the engine out?
 
Reply
Old Feb 16, 2017 | 11:33 PM
  #27  
163junk's Avatar
163junk
Senior User
Joined: May 2016
Posts: 398
Likes: 0
From: Western NY
Pic is # 1 exhaust lifter. No lift needed to get engine out. Im working in the stepchild flat bay. It took about 14 hours to remove it, no im not flat rate. Had a little extra time because this one has a BPD remote oil cooler and had a few oil pain bolts round off on me.
 
Reply
Old Feb 16, 2017 | 11:55 PM
  #28  
IHateCommieCars's Avatar
IHateCommieCars
Thread Starter
|
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2014
Posts: 4,673
Likes: 531
From: Houston, Texas
why did the lifter blow? That's a lot of work. Did it come out the front or did you lift the cab?
 
Reply
Old Feb 17, 2017 | 12:10 AM
  #29  
163junk's Avatar
163junk
Senior User
Joined: May 2016
Posts: 398
Likes: 0
From: Western NY
Came out the front. Ive done a bunch of vans. Just be glad you don't have a limo bus with dual ac compressors and dual alts, they are worse. The lifter went quick, I got lucky, no bearings in low pressure oil pump. I had this engine out 4 years ago. Heads, studs, bored 0.20 over, new con rods etc. But guess who didn't do lifters.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Gjorgjija
1968-Present E-Series Van/Cutaway/Chassis
20
Jan 2, 2019 05:57 PM
coolfeet
6.0L Power Stroke Diesel
5
Mar 29, 2016 05:56 PM
Shawn MacAnanny
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
9
Feb 26, 2016 01:30 PM
rat49f6
1999 - 2003 7.3L Power Stroke Diesel
6
Nov 16, 2012 03:44 PM
Wildman2
6.0L Power Stroke Diesel
3
Mar 22, 2009 08:02 PM




All times are GMT -5. The time now is 12:14 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE