Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Hello Chaps Bulletproof Diesel conversion

Thread Tools
 
Search this Thread
 
Old Jan 15, 2017 | 04:33 PM
  #1  
grahamdelooze's Avatar
grahamdelooze
Thread Starter
|
Junior User
Joined: May 2009
Posts: 71
Likes: 0
From: England
Hello Chaps Bulletproof Diesel conversion

Hi Chaps, I had an oil cooler block up which took out my EGR cooler so I was "rolling water"


Since I'm out on my own here in England and no one does spares for these trucks here every thing has to be imported.
I read you lads might experience repeat oil cooler blockages after a coolant flush so after doing some home work on this site I decided to fit a Bullet proof diesel kit which places a standard ford oil cooler in an easier position to replace should it happen again.


I rang BP and they were very helpful, recommending a pro install kit which included some "while your at it" parts such as filters and some extra gaskets and o rings that your going to need.


Although the kit isn't cheap I went with the cheaper option which includes the std ford oil cooler as we don't have extreme weather temps here.
Also cost is subjective as its quite a big job and I didn't want to do it twice.
A big box arrived quickly, I'm an engineer and the the c.n.c parts of the kit look excellent quality with very good instructions.


Although this is an involved job, this excellent site has plenty of threads on the job with pictures which was a great help with plenty of tips. Also I recommend videos on youtube by Diesel Tech Ron (rip. After watching many of his videos I was very sad to learn of his passing)


The conversion went well and it repositions the oil cooler on the passenger side of the engine bay. Only problem I had was I couldn't mount the new vac tank as in the instructions and had to improvise but this may be due to model differences. I also did the blue spring kit while I was at it.


Once fitted and road tested, at 60mph and no load cruising I have about a 4/5 degree delta eot/ect with water lower but weather here is -5/+5 deg C. as its winter.


I would say if your at the stage where you can replace your brakes, if you do the home work, work methodically you can do this job.


Graham
 
Reply
Old Jan 16, 2017 | 10:32 AM
  #2  
seijirou's Avatar
seijirou
Cargo Master
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2012
Posts: 2,875
Likes: 955
From: Kaufman TX
Club FTE Gold Member
Good stuff, glad you got it sorted.
 
Reply
Old Jan 19, 2017 | 01:08 AM
  #3  
OneCylinder's Avatar
OneCylinder
Senior User
Joined: Sep 2014
Posts: 337
Likes: 0
From: Jasper, Texas
Good job Graham. What configuration do you have that 6.0 in? Post a photo of it, lets see some landscape from the other side of the pond.
 
Reply
Old Jan 19, 2017 | 08:17 AM
  #4  
53jimc's Avatar
53jimc
Tuned
10 Year Member
Joined: Oct 2015
Posts: 392
Likes: 86
From: Roebuck, SC
Thanks for letting us know about your successful project. There probably aren't a lot of these over there, right?
Where in England are you? I have friends in Peterboro and Kettering and have been over there 26 times. We also have a plant in St. Neots. It's like home to me.
 
Reply
Old Feb 17, 2017 | 02:42 AM
  #5  
grahamdelooze's Avatar
grahamdelooze
Thread Starter
|
Junior User
Joined: May 2009
Posts: 71
Likes: 0
From: England
Hello Chaps,


My truck is an F250 xlt Double cab long bed srw psd 6.0 and Ive had it 10 years.


I can drive for a year and not see another but I may see 5 Dodge Rams.


I live in Farming country 25 miles north of Manchester and the engineering belt and just south of the Lake district.


Peterboro Kettering and St. Neots are mid south and is also nice countryside. Every where is green all year as it seems like its either raining or about to rain.


A few years ago I was in Joplin Missouri pulling a machine out at a factory who had a tornado drill that we didn't need to attend. We were asked if we had them in the UK. No need, I replied, we never get tornado's, some slates blew of some houses once and that made the news.


Two months later Joplin was destroyed. They sent me photos ,the devastation was unbelievable.


Having a truck long term like mine here can be scary sometimes when you read this forum for potential problems but also is a great help to get it fixed. Parts are relatively cheap and dealers in the USA are happy to send me what I need which normally arrives in a week so no big deal.


Regards


Graham
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BLADE35
6.0L Power Stroke Diesel
49
Jul 16, 2016 03:21 PM
marksport
6.0L Power Stroke Diesel
21
Dec 27, 2012 05:47 PM
ConvertedFord
6.0L Power Stroke Diesel
2
Sep 30, 2012 01:20 PM
Harley250SD
6.0L Power Stroke Diesel
5
Jun 15, 2010 09:05 AM
hott-rodd
6.0L Power Stroke Diesel
7
Sep 11, 2009 11:37 PM




All times are GMT -5. The time now is 03:15 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE