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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Medium large project undertaking

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Old Sep 14, 2016 | 07:30 PM
  #61  
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Okay you asked for it! Here's the new used engine in place. I'm still amazed how easy it slid into its home. Cab off engine work does have its advantages. My other truck is a NPR Isuzu and that's always been a bonus with those.
 
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Old Sep 14, 2016 | 07:34 PM
  #62  
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Placed turbo in its spot and I'm waiting to continue install for my oil relocation parts to get here. Then again, maybe I should press on because the oil remote parts might be able to install with cab on? May even be necessary for the install of those as the cooler is going to be part of the body.

Also, removed this thing. Not sure how the fuel filter (is this a fuel bowl?) will exist with the new remote oil head installed as the fuel thingy seems to be cast as part of the old head.
 
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Old Sep 14, 2016 | 07:39 PM
  #63  
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Parts I'm looking for:

-Decent tailgate
-New front seats, cloth or leather. Or a suggestion for nice covers for my vinyl jobs
-wheels. I like the ones with holes, must be be 8x170 AND for 99-04 super duty. Later wheels won't who due to offsets. I think 34-35" will be the end game size, but I need to decide between 16, 16.5, 17 or 18" rims. Too many choices. I'd probably like the ones with the most tire options.
-2.5" front lift springs
 
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Old Sep 14, 2016 | 07:55 PM
  #64  
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Do the springs now with the cab off. It will make things a whole lot easier
 
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Old Sep 14, 2016 | 08:15 PM
  #65  
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Yeah I was thinking that also. I see on Amazon they have ZONE f0202 springs for about 95$ ea delivered. Says good for plows etc. they claim 2.5" on trucks and 4" on excursions.

Anyone familiar with this spring? Seems like a decent design. Pair of these plus a few spacers to drop my trac bar bracket and I should be leveled out pretty well.
 
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Old Sep 17, 2016 | 03:10 PM
  #66  
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Having good helpers is crucial to forward progress. She likes driving the fork lift, but I made a mistake in sliming the steering wheel with greasy hands prior to her jumping on it so now I've mad enough it harder on myself to acquire the help I need. Oh well.

New-old oil pan installed. Was able to leave tranny bolted on and just tilt engine up so it only set me back a couple hours and I was also able to clean it out real well so that's a semi bonus.
 
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Old Sep 17, 2016 | 03:14 PM
  #67  
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Got the blue spring update kit today and wow, lot of parts! Does anyone know of a good tutorial on the install of these?
 
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Old Sep 17, 2016 | 04:33 PM
  #68  
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Originally Posted by Norma stitz
Got the blue spring update kit today and wow, lot of parts! Does anyone know of a good tutorial on the install of these?
I think there is a good thread in the tech folders. Try looking in there. I don't think it's too hard from what I have read.
 
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Old Sep 20, 2016 | 11:49 AM
  #69  
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Cab being lowered by expert technician
 
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Old Sep 20, 2016 | 11:51 AM
  #70  
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Back on frame. Need to budge it like 1" over and back to line it all up. Not sure how to do this. Maybe jack stands on the corners.
 
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Old Sep 20, 2016 | 11:54 AM
  #71  
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It's possible I may have ruined a 80$ e series van remote oil filter head with welding. After seeing a lot of pictures of people welding up their factory oil filter housings with good success so I figured okay cool I can well up the ports on the e series head and make it a cleaner route for the AN hoses. Well, aluminum castings come in two kinds, good and ****ty. The van piece is definitely the latter so I may not be able to weld it up as well as I'd like. We will see when I get my AN fittings in.
 
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Old Sep 22, 2016 | 10:53 PM
  #72  
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Coolant filter went in last night. Funny, I bought it on eBay and paid $58 and it looks very suspiciously like another brands kit that cost a lot more.
 
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Old Sep 23, 2016 | 03:18 PM
  #73  
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Good news this morning. I decided, due to limited patience, that I couldn't wait for my parts to arrive for final oil cooler mods to be completed so I returned factory oil filter head to the engine for a test fire. Cranked it for 5 seconds and it roared to life! Purred like it should, sounds great! No CELs despite having egr blocked, that may show up later of course. Abs light lit could be from not bleeding it down yet.

I'm happy!
 
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Old Sep 23, 2016 | 04:16 PM
  #74  
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You need a ECT of 150ºF for the EGR to even think about opening.

Not sure if it will open during idle. But I think not. I is there to help
coole the gas temp by depriving the oxygen from the intake charge air.

I think I got that correct.

Sean <BR>

6.0L Tech Folder
 
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Old Sep 24, 2016 | 10:56 PM
  #75  
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Great job That's a lot of work you just went threw


Nothing like the feeling that first start of that major of repair


was it just a swap or did you stud it out
 
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