Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Torque converter issues...

Thread Tools
 
Search this Thread
 
Old Dec 9, 2015 | 08:38 AM
  #16  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
I push an 8ft Western Ultramount, straight blade I have a lot of banks and need to be able to fit through the drive-thru so I can't go any bigger. Yes Denny, many years ago I got the biggest external cooler that Napa sold. It isn't as efficient as the 6.0 coolers are but even towing heavy-ish (9k pound travel trailer through the mountains of Pa.) I would never see 200 degrees in 90+ degree heat. That was with Schaeffers transmission fluid. In the winter, plowing 30+hours straight, I never saw 160, so I doubt heat has anything to do with it.
 
Reply
Old Dec 11, 2015 | 03:54 PM
  #17  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Okay, I ran AE and looked for codes. There weren't any. I logged some data for about 30-40 minutes it only did it one time briefly. I am not sure how to post the logs though. Now what??
 
Reply
Old Dec 12, 2015 | 03:09 PM
  #18  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Any ideas from anyone?
 
Reply
Old Dec 12, 2015 | 06:06 PM
  #19  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,274
Likes: 1,654
From: Las Cruces New Mexico
I just installwd a tc on my obs, night and day difference, and I ordered a 1900rpm stall tc and driving it today(I just installed it a couple of hours ago) and it defiantly feels like im delivering all the power to the wheels, and as to your cooling problem I can stress enough how well the 6.0 trans coolers are and an efan directly in front of it , since your doing plowing and require power to the ground at low speeds., a 1900 stall converter is your safest bet that and at least an e-fan for the trans cooler or do the poor mans mod (tc lock switch mod) ,
 
Reply
Old Dec 14, 2015 | 08:51 AM
  #20  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Yeah, I really am not having cooling issues though. I have never seen above 205 in 100 degree heat pulling a 9K pound camper. I just want to figure out this torque converter not staying locked in partial throttle under load, thing. It is very annoying, is certainly generating more wear and tear on the transmission, and hurting mileage. Trying to figure it out before I have to do ANOTHER full transmission rebuild.
 
Reply
Old Dec 14, 2015 | 08:57 AM
  #21  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,274
Likes: 1,654
From: Las Cruces New Mexico
Do the tc lock mod and see if you like it, as to the original question I have no clue, dont know enough on trannys to give advise sorry. Maybe someone.can chime in.
 
Reply
Old Dec 14, 2015 | 09:00 AM
  #22  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
I am hoping Mark Kovalsky or Roland come in and have an idea. I may end up doing the TC lock mod temporarily to get me through the winter and go from there. If I can really get to the root cause I would rather do that instead of a mod in order to fix it.
 
Reply
Old Dec 14, 2015 | 09:29 AM
  #23  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,274
Likes: 1,654
From: Las Cruces New Mexico
Believe me with athe tc lock mod youl be happy, and yes fixing the cause is a must.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Dec 14, 2015 | 11:23 AM
  #24  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,730
Likes: 2,658
From: SE Florida
Originally Posted by HKusp
Any ideas from anyone?
When it did it, did the command from the PCM tell it to unlock? Did anything look bad in the data? If there is a problem with the VSS or TPS signals and there is a spike or a dip that will tell the converter to unlock.
 
Reply
Old Dec 14, 2015 | 11:27 AM
  #25  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Originally Posted by Mark Kovalsky
When it did it, did the command from the PCM tell it to unlock? Did anything look bad in the data? If there is a problem with the VSS or TPS signals and there is a spike or a dip that will tell the converter to unlock.
I had a new VSS and pigtail to it installed about 3 weeks ago, no change. I recorded the data on my laptop and need to charge it in order to post data. I was away from home this weekend with it and didn't bring the charger. I will plug it in tonight, and if I can figure out how to post the file, I will. I have no idea how to tell if the PCM was commanding the unlock or not.
 
Reply
Old Dec 14, 2015 | 12:04 PM
  #26  
BadDogKuzz's Avatar
BadDogKuzz
Postmaster
Joined: Dec 2010
Posts: 2,951
Likes: 4
From: Gary,Indiana
Jason I am sorry to hear you having problems with your TC. I am going to bet that the local trans shop may have rebuild it with fresh clutches and what not but I'll bet they did not rebuild the pump. I am sorry I don't have time to get in depth.
I won't be back online after today for awhile due to a couple of surgeries starting tomorrow.
So hopefully a couple of these links will help.
Hopefully Mark can explain how this might effect your lock up.

What is your EPC? Because if that is low a Line Pressure boost valve might need to be changed also.
Elevated Pressure Main Pressure Regulator Spring - 36424-10 - Sonnax
My trans build:
https://www.ford-trucks.com/forums/1...rebuild-3.html

TCC Control Plunger Valve Kit - 36424-08K - Sonnax
Oversized Converter Clutch Regulator Valve Kit - 36424-11K - Sonnax
Here is an over view of the parts and what they do to improve on problem areas.
4R100 - Sonnax
This kit covers most problem areas of the 4R100
http://s3.amazonaws.com/sonnax-dev/u...R100-01-IN.pdf
 
Reply
Old Dec 14, 2015 | 03:40 PM
  #27  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
Thanks for the information. Good luck on the surgeries. I will read it all this evening.
 
Reply
Old Dec 17, 2015 | 12:20 PM
  #28  
BadDogKuzz's Avatar
BadDogKuzz
Postmaster
Joined: Dec 2010
Posts: 2,951
Likes: 4
From: Gary,Indiana
Originally Posted by HKusp
Thanks for the information. Good luck on the surgeries. I will read it all this evening.
Thanks for the kind words on Tues I had cataract surgery and I am having to close one eye to be able to type since it all blurred. BUT up until Tues I was blind in that eye so actually I am just glad to be able to see anything. PTL
The other surgeries are after Christmas.

Now on the subject on hand with your TC locking and unlocking it could the valving in the pump or just crappy rebuilt TC's that the trans shop uses. It could also be alittle of this and alittle of that going on to cause one issue. It is hard to say since there are no codes. I had posted a link to line pressure valve because if you are having line pressure issues or the ecm is not seeing the correct pressure or EPC is calculated wrong it could cause hard shifts, TC to do weird stuff and who know what other kind of issues. Personally I am not smart enough to know how to calculate EPC from actual trans line pressure??? That would be something left to the professionals. This matter is a "What if??"
I don't think it is your issue.

I think if you are going to pull the trans again to try a different TC. I would have your pump rebuilt with good valves and new pump gears or better yet see how much a John Woods or BTS pump would cost. Either of these 2 guys build a pump with all the "good stuff" !!

Now on the subject of TC. I would NOT put a high dollar TC into a locally built trans. Because if that trans goes out it will take out the Big Buck $$ TC. So with that being said there are actually some billet 3disc TC at a fair price as long as you are under 350hp and don't tow over 10k/12k. Places like Dacco, WhatEver it Takes (WIT trans parts), Road Runner TC build one at a fair price. And actually a properly rebuild TC using a billet cover, torrington bearings, brazed hub fins with a single disc should hold up to 325hp/350hp and 10k/11k which I would think with your snowing plowing you would want at least a 10k rating.

The TC I had build for me I was told it was good to 400hp and 14k of towing. But from what I know about TC I would not push my TC past 325hp and 12k for towing. In my case I am at stock power and I try to tow under 12k to play it safe. And I have not had any issues YET........

Just wanting to give you alittle more to think about before you spend anymore money.
 
Reply
Old Dec 23, 2015 | 08:58 AM
  #29  
HKusp's Avatar
HKusp
Thread Starter
|
Lead Driver
Joined: Jun 2007
Posts: 7,760
Likes: 27
From: Hampton, Maryland.
Club FTE Gold Member
I have 160/30's and GTP38R, and a T500 with DP tunes. I am not certain, but I think I am flirting with the 400hp number on PMR's. I would also have to think I am somewhere near that 800ft lbs number.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ladelld33
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
6
Sep 10, 2014 04:38 PM
strokerspeed
1999 - 2003 7.3L Power Stroke Diesel
13
Jan 21, 2011 09:05 AM
Goodold71
Clutch, Transmission, Differential, Axle & Transfer Case
2
Sep 11, 2008 08:35 PM
Busa01
Performance & General Engine Building
27
Oct 9, 2003 08:51 PM




All times are GMT -5. The time now is 07:58 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE