'55 panel build
This thing is RUSTY!!! No way around it. But with that being said there is enough solid to make it worth redoing.
I plan to use this truck as my work truck for my handyman business when its all complete. Figured I get to enjoy driving it everyday plus its way cheaper in tags and insurance each year and will be super advertising.
Here are some pics of it when I got it.
This is the place to get your questions answered. Good luck and keep us updated with pictures as you progress.
I have sold the motor, trans and front suspension off of it so far. I'm doing a frame off restoration of it and using a 2003 crown vic as a donor for many of the parts. I'm just not 100% sure if i'm keeping the 4.6 yet or eventually going with a new coyote crate motor.
I already have the crown vic ifs installed in the truck. That couldn't have gone much easier seeing that those cars are almost 50 years different in age.
I got the panel for $1200 in the middle of no where Kentucky and picked up the vic running and driving for $800 a lot closer in Daytona. Figure that was a good price for a running engine, rebuild trans, front and read suspension and possible using the brake booster and abs setup as well.
I really want the look of the truck to be fairly stock, or what could have been stock if these werent build as work horses.
I have filled in the roof line seam where it meets the side panels. I will also be cutting out the drip rails and smoothing those areas.
The body line is filled with panel bond and smoothing of upper side panel has been started.
this is the ash tray door. Can't decide what color this truck was originally. Doesn't really match up with aquatone blue or seasprite green. And the glove box tag is missing of course.
The top above the body line will go gloss white and stay clean and everything under the body line will get a black primer, red oxide sealer then the original color. But then I plan to wet sand through the paint to the sealer and primer to "weather" or "patina" the body then spray it all in a flattened clear.
Gerry
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I would stop what you are doing now and have it media blasted. Actually I would sandblast it myself but you have to be careful to avoid warpage. Lay some metal etch in the seams and clean it up best you can. Then a couple wet coats of true epoxy primer. That stuff is amazing for controlling future rust on damaged areas provided you get it clean first. Decent and affordable epoxy is available online. You can bondo over epoxy. I prefer a quick scuff with coarse paper to give the bondo something to physically grab. Otherwise, anything you do over and around what you have now is going to rust back faster than you would ever imagine. "In weeks, not years". Hopefully you have a MIG welder and the commitment to weld in patches after that. Anything can be fixed, but if you don't do it somewhat right your labor will not be rewarded with any sort on longevity your labor hours should have justified.
Option two. Find a cheap flat paint you like and be prepared to repaint it annually if you care about rust.
Fatfenders, I use to work in a body shop and have restored a handful of cars. On the areas of the truck that are rusted I'm using the eastwood rust converter and encapsulator then doing body work over that. It works really well and I have had good luck with it in the past. The panels that are too far gone are getting newer sheet metal and donor metal from parts I have come across. For the rear fender lips I got a set of rear fenders from a pickup and have cut the lips out and shortened them a few inches to fit and welded them in. I've got a good millermatic mig welder and am pretty well versed in using it and finishing metal. Here is a pic of the passenger rear wheel lip and passenger side rocker panel, frame mount, cowl side and floor pan:
Got the frame out from under the body and ready for a clean up and the crown vic rear end and triangulated 4 link
body off the frame with one of my neighbors wheels just to see what it would look like
rear floor under seat cleaned up and rust prepped














