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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

chewed wire ?!

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Old Oct 25, 2016 | 01:58 PM
  #16  
Solamia's Avatar
Solamia
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Joined: Mar 2015
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From: Lawrence, KS
Same wires chewed plus truck died

Turns out my 6.0L had the same wires chewed, but I didn't know it at the time. (plug located on passenger side behind main battery)

I was on the highway at night, going 70mph, then "wrench" light came on, truck started hesitating every 4 seconds, like not getting fuel, choking. When I slowed to 55, it went to every 5 or so seconds. The slower I'd go the longer between "chokes." I didn't want to stop, it was dark and no one was around. Kept it at 55 to get closer to my city.

Then I lost dash/tail lights. Then ABS light came on dash, then radio lights started fluctuating. I turned off everything but headlights, which started getting dimmer, finally off, then engine died.
I hope I didn't ruin anything major by running it until I had no power but I did make it to within 5 miles of my town, and to where there was more traffic. It was an 80 mile trip, trouble started after 60 miles, and it made it 15 miles after the trouble started.

After towing home I found the rat nest/chewed wires. I removed the plug and saw that 4 wires went into plug and ended. The green with brown stripe went into the plug, out the back and looped back into the wiring harness. So I figured I didn't need the plug (wires chewed to close to plastic to splice), so I taped off the ends of the other wires, and connected the gr/br wire to restore its loop.
I charged up the batteries, started truck (no more "wrench" light, but check engine light on), and it idled fine, no choking. I turned if off, and when I tried to start it again the batteries were too low to start.
I have looked superficially for other chewed wires, don't see any.
I will clean battery cables/connections, recharged, and try again.
Hoping a battery or my alternator isn't fried.

Please help with following:
1) PLEASE let me know if I may have ruined anything by running it until it had no more power.
2) WHAT does that green wire with brown strip go to and would that wire have caused my electrical power to die? (If not I have to keep looking for chewed wires)
3) Any other tips on what to do is appreciated!


Thank you all so much!!!
 
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Old Oct 25, 2016 | 02:29 PM
  #17  
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diesel_dan
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Originally Posted by Solamia
Turns out my 6.0L had the same wires chewed, but I didn't know it at the time. (plug located on passenger side behind main battery)

I was on the highway at night, going 70mph, then "wrench" light came on, truck started hesitating every 4 seconds, like not getting fuel, choking. When I slowed to 55, it went to every 5 or so seconds. The slower I'd go the longer between "chokes." I didn't want to stop, it was dark and no one was around. Kept it at 55 to get closer to my city.

Then I lost dash/tail lights. Then ABS light came on dash, then radio lights started fluctuating. I turned off everything but headlights, which started getting dimmer, finally off, then engine died.
I hope I didn't ruin anything major by running it until I had no power but I did make it to within 5 miles of my town, and to where there was more traffic. It was an 80 mile trip, trouble started after 60 miles, and it made it 15 miles after the trouble started.

After towing home I found the rat nest/chewed wires. I removed the plug and saw that 4 wires went into plug and ended. The green with brown stripe went into the plug, out the back and looped back into the wiring harness. So I figured I didn't need the plug (wires chewed to close to plastic to splice), so I taped off the ends of the other wires, and connected the gr/br wire to restore its loop.
I charged up the batteries, started truck (no more "wrench" light, but check engine light on), and it idled fine, no choking. I turned if off, and when I tried to start it again the batteries were too low to start.
I have looked superficially for other chewed wires, don't see any.
I will clean battery cables/connections, recharged, and try again.
Hoping a battery or my alternator isn't fried.

Please help with following:
1) PLEASE let me know if I may have ruined anything by running it until it had no more power.
2) WHAT does that green wire with brown strip go to and would that wire have caused my electrical power to die? (If not I have to keep looking for chewed wires)
3) Any other tips on what to do is appreciated!


Thank you all so much!!!
Probably hurt the batteries, might have hurt the alternator (they go hand-in-hand many times, or one right after the other), possibly harmed the FICM which in turn can possibly hurt the electrical side of injectors...
 
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Old Oct 25, 2016 | 02:30 PM
  #18  
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Sorry, meant to add you were likely just running off your batts....
 
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Old Oct 25, 2016 | 05:55 PM
  #19  
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Yahiko
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From: Spanaway
Originally Posted by Solamia
Turns out my 6.0L had the same wires chewed, but I didn't know it at the time. (plug located on passenger side behind main battery)

I was on the highway at night, going 70mph, then "wrench" light came on, truck started hesitating every 4 seconds, like not getting fuel, choking. When I slowed to 55, it went to every 5 or so seconds. The slower I'd go the longer between "chokes." I didn't want to stop, it was dark and no one was around. Kept it at 55 to get closer to my city.

Then I lost dash/tail lights. Then ABS light came on dash, then radio lights started fluctuating. I turned off everything but headlights, which started getting dimmer, finally off, then engine died.
I hope I didn't ruin anything major by running it until I had no power but I did make it to within 5 miles of my town, and to where there was more traffic. It was an 80 mile trip, trouble started after 60 miles, and it made it 15 miles after the trouble started.

After towing home I found the rat nest/chewed wires. I removed the plug and saw that 4 wires went into plug and ended. The green with brown stripe went into the plug, out the back and looped back into the wiring harness. So I figured I didn't need the plug (wires chewed to close to plastic to splice), so I taped off the ends of the other wires, and connected the gr/br wire to restore its loop.
I charged up the batteries, started truck (no more "wrench" light, but check engine light on), and it idled fine, no choking. I turned if off, and when I tried to start it again the batteries were too low to start.
I have looked superficially for other chewed wires, don't see any.
I will clean battery cables/connections, recharged, and try again.
Hoping a battery or my alternator isn't fried.

Please help with following:
1) PLEASE let me know if I may have ruined anything by running it until it had no more power.
2) WHAT does that green wire with brown strip go to and would that wire have caused my electrical power to die? (If not I have to keep looking for chewed wires)
3) Any other tips on what to do is appreciated!


Thank you all so much!!!
I can get the diagram posted but need to know what year. You user profile does not have it listed.
You may want to edit that so people can tell what you have. You can also add it to your signature.
That is if you want to. Anyway if you post the year I can get the correct diagram for the plug with
the jumper loop. That plug with the look is for if you had the dual alternator system.

2 things to do right now are charge the batteries and have then and the alternator tested.



Sean


6.0L Tech Folder
 
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Old Oct 25, 2016 | 06:11 PM
  #20  
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Benchwrench
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From: Circle City
m-chan says that gn/bn loop is for the dual alt set up.

I found Fox urine cures the critter woes.
 
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Old Oct 25, 2016 | 06:25 PM
  #21  
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diesel_dan
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Originally Posted by Benchwrench
m-chan says that gn/bn loop is for the dual alt set up.

I found Fox urine cures the critter woes.
Well and how the heck are you getting a fox to pee in a cup? Tell him/her there is now mandatory drug testing for anything on your property?! Then what, you pour it on all your wire looms, or just over the whole engine???

I'm sure it can be bought somewhere...
 
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Old Oct 25, 2016 | 06:59 PM
  #22  
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Benchwrench
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From: Circle City
https://www.ford-trucks.com/forums/8...-filter-3.html

see what I did in post #40


"here fox, here fox, I've got a cup for youuuuu."
My advice is not to do this "mod" in the morn. It's Not your morning joe.

 
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Old Oct 25, 2016 | 07:02 PM
  #23  
Solamia's Avatar
Solamia
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Joined: Mar 2015
Posts: 42
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From: Lawrence, KS
Thanks Diesel Dan. Hope I didn't hurt the FICM, just replaced it about 2,000 miles ago. And injectors only have 15,000 miles.
 
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Old Oct 25, 2016 | 07:08 PM
  #24  
Solamia's Avatar
Solamia
5th Wheeling
Joined: Mar 2015
Posts: 42
Likes: 1
From: Lawrence, KS
Thank you Yahiko! I don't know what happened, I used to have my pic and truck info on my profile. I'll re-add. It's a 2007 6.0L F250. Bullet proofed, SCT
 
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Old Oct 25, 2016 | 07:11 PM
  #25  
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Solamia
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Joined: Mar 2015
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From: Lawrence, KS
Thank you Benchwrench!
That would explain why my batteries weren't being charged.
I can't believe I made it 75 miles.
And I'm with Diesel Dan...HOW???!!! LOL!
 
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Old Oct 26, 2016 | 03:12 AM
  #26  
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Yahiko
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From: Spanaway
Here are some diagramsIf you let me know what connectors you want to
see I can also post the pin numbers with colors and a face diagram.




Sean


6.0L Tech Folder
 
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