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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

injector install?

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Old Sep 5, 2014 | 10:08 PM
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cope1972
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injector install?

Besides the socket trick on the harness anyone have any tips or tricks to make it easier to pull injectors and anything particular or any tips or tricks to make it easier going back in?
 
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Old Sep 5, 2014 | 10:17 PM
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12mm ratchet wrench for passenger valve cover

1/4 drive mini ratchet driver for the oil rail torx bolts

Josh
 
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Old Sep 5, 2014 | 11:07 PM
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Make sure the hold down bolt hole is clear of any oil before reinstalling. For the injectors I use a deep well 1/4" x 1/4" drive socket with a 3/4" long torqs bit.
 
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Old Sep 6, 2014 | 12:05 AM
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Take your time and don't drop anything down the oil return holes *ask me how I know*. Make sure to use a torque wrench on install. It also helps to watch srmastertech vids on YouTube a couple times since he takes you right from start to finish, gives you the torque numbers, and the tools he uses and any tips to help along the way.
 
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Old Sep 6, 2014 | 12:29 AM
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Thanks Guys.. Ive got a hot no start I have dignosed and narrowed it to the injector seals. My question is I have 1 injector out and the seal is bad on it but will all the seals be bad for a hot no start or could it be just one or two injector? I'm going to pull all of them and inspect them since i have the rails out already but if only 1 or 2 are bad can i replace those or and solve problem? im sure everyone would say go ahead and replace them all.. But just curious..
 
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Old Sep 6, 2014 | 12:39 AM
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If you're pulling them all you might as well change all the o-rings. Guarantees you wont have that problem again for a little while.

All of the above suggestions will be really helpful.
 
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Old Sep 6, 2014 | 12:44 AM
  #7  
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One think to take advantage of is you smartphone
camera function for having a look into the back
injector bores to see that they are goos and clean
after brushing them. Than also make sure that you
don's have any copper washers down in the cup. That
will give you a bad day if one is there and you install
on top of it.

Sean
 
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Old Sep 6, 2014 | 06:53 AM
  #8  
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Originally Posted by cope1972
Thanks Guys.. Ive got a hot no start I have dignosed and narrowed it to the injector seals. My question is I have 1 injector out and the seal is bad on it but will all the seals be bad for a hot no start or could it be just one or two injector? I'm going to pull all of them and inspect them since i have the rails out already but if only 1 or 2 are bad can i replace those or and solve problem? im sure everyone would say go ahead and replace them all.. But just curious..
Also make sure to check the oil rail ball tubes to make sure they are not loose, chances are if you have bad top injector orings the corresponding ball tube oring has also likely failed taking out the top injector oring. You can read up on it here, https://www.ford-trucks.com/forums/1...ole-story.html
 
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Old Sep 6, 2014 | 07:04 AM
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absolutely make sure you take your time-nothing worse then dropping a tool or part into the rocker box.

Make sure the bolts holes are clean and clear of all oil-if there is oil in the bolt hole proper torque will not be reached and you will NOT be a happy camper!

Also, When removing the injector make sure the little copper crush washer comes out with the injector and does not stay in the head.

Its pretty simple once you get the big stuff out of the way.
 
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