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No start after studs, gaskets, etc

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Old Nov 30, 2013 | 12:51 AM
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No start after studs, gaskets, etc

If this was a 7.3, I could figure this out in no time. This is my step son's 05 6.0. For background, it has 101K miles. We just got done with headgaskets, headstuds, oil cooler rebuild, EGR delete, updated standpipes, injector o-rings, etc. The one thing we didn't replace/upgrade was the STC fitting. We got into it and found it already had the upgraded fitting. We replaced the o-rings on the IPR and the HPOP.

Fast forward to today. Everything is back together and we cycled the key a few times to prime the fuel system and then cranked with the FICM relay for a bit. Put the relay back in and cranked but no start. Hooked up AE and the truck has little to no ICP. The max I saw was about 3.5psi at 84% DC. The oil gauge on the dash does register LPO while cranking.

Any ideas?
 
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Old Nov 30, 2013 | 08:19 AM
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Did you refill the oil through the oil filter assembly?

If not, it's going to take some time to start.

I did dummy plugs and stand pipes on my buddy's '07 and it took some time (had to remove both rails to retrieve the bottom part of the stand pipe twice) , but the engine fired as it should.
 
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Old Nov 30, 2013 | 09:02 AM
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Youre gonna need to keep cranking. Id put the batteries on a charger as well because those will drain fast. These trucks dont like to start after all that work, mine took like 2-3 minutes of cranking (with pauses every 15 seconds or so) to get started after head studs
 
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Old Nov 30, 2013 | 09:18 AM
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Originally Posted by acf6
Youre gonna need to keep cranking. Id put the batteries on a charger as well because those will drain fast.
^^^ What acf6 said!
 
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Old Nov 30, 2013 | 10:29 AM
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Charge the batteries and then, if possible, hook up jumper cables from another truck and crank away.

It takes time, especially if the reservoir wasn't prefilled.

Josh
 
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Old Nov 30, 2013 | 10:55 AM
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We did some pretty significant cranking yesterday. You would think it would build some ICP. 0-3psi seems a little off.
 
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Old Nov 30, 2013 | 10:56 AM
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Did you prefill the HPO reservoir?
 
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Old Nov 30, 2013 | 11:39 AM
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Using Motorcraft oil filter with OEM filter cap?

Josh
 
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Old Nov 30, 2013 | 01:13 PM
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Originally Posted by jswartz84
Did you prefill the HPO reservoir?
No. Any way to check the level in there?

Originally Posted by Bullitt390
Using Motorcraft oil filter with OEM filter cap?

Josh
Yup. All new Motocraft filters.
 
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Old Nov 30, 2013 | 01:15 PM
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Originally Posted by duck fan
No. Any way to check the level in there?
Drain out some oil, remove the oil filter and the standpipe, pour it into the hole. But that really won't gain you anything now, the oil cooler is after the LPOP and before the HPO reservoir, so it will fill first, and pretty quickly.

You can try pulling the filter and seeing if the LPOP fills the housing up when you crank it.

If it doesn't start after 3-4 minutes or so, maybe try pulling the ICP and see if it catches. Ultimately if it never starts you have to pull the valve covers/air test it see if there's a massive leak somewhere. But first use a watch, and give it a good 4 minutes before you worry. It can feel a lot longer when you have to listen to the "whine whine whine chug" of it turning over every 1.5 seconds.
 
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Old Nov 30, 2013 | 01:26 PM
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I filled my HPO reservoir before placing the oil cooler housing on and mine fired up on the second 10 second crank.

I've heard most will spend a total of 3 minutes cranking to get theirs to fire without filling the reservoir.
 
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Old Nov 30, 2013 | 01:44 PM
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When I did the Oil Cooler in mine I forgot to prefill it But it only took about 1.5-2 Minutes of cranking to get it filled and start the truck

But since you drained the Oil Rails and ALL Im thinking you will need 2-4 minutes of cranking to fill all that back up

I wouldn't tear back into it just to prefill it Now

Just get the battery charger on it and go with 20 second Blasts then rest a few after 2-3 start cycles
 
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Old Nov 30, 2013 | 01:46 PM
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Even swapping out the STC fitting in mine took about 1 minute of cranking.

Josh
 
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Old Nov 30, 2013 | 01:51 PM
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What do you figure your total Cranking time is So Far????

Kinda sounds like you guys have done a Fair amount of cranking already

Might need to pull the IPR back out to check it but lets make sure you have cranked enough to consider it had enough time to be at the point it should be Filled
 
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Old Nov 30, 2013 | 01:54 PM
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Originally Posted by Bullitt390
Even swapping out the STC fitting in mine took about 1 minute of cranking.

Josh

Plus he said they changed the HPOP

And from that other thread where you comment about your neighbor and Mike said all new HPOP comes with STC

Shouldn't this guy have a New STC since they got a new HPOP
 
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