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4R70W - NO 1-2 shift

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Old Jul 27, 2013 | 03:19 PM
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96_F250_Deezal's Avatar
96_F250_Deezal
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Exclamation 4R70W - NO 1-2 shift

working on a 2004 E-250 van.

https://www.ford-trucks.com/forums/1...-vans-too.html

I went through this transmission completely, its back in the van and I get no 1-2 shift.

when I first put it together, I missed the hole in the flex plate for the torque converter stud and started tightening the bell housing bolts down, I heard loud "POP" and realized what I had done. maybe I damaged the pump?

forward and reverse engagement is firm, both give a nice bump when it goes in gear. This tells me the forward clutch is working, but the intermediate clutch is not applying to make second gear happen.

I have done all the easy stuff I can think of, replaced the shift solenoid and put in a new 1-2 accumulator piston. I guess i need to air check the intermediate clutch piston again and make sure its applying. this a 2004 model trans, so it has the new style pump and intermediate piston.

any thoughts of what needs to be checked before I rip this POS back out? I am pretty frustrated at this point.
 
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Old Jul 28, 2013 | 09:52 AM
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Mark Kovalsky
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Did you check the 1-2 shift valve? If it is stuck there is no 1-2 shift. Air checking the intermediate clutch would be next if the shift valve is free.
 
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Old Jul 28, 2013 | 11:11 AM
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Originally Posted by Mark Kovalsky
Did you check the 1-2 shift valve? If it is stuck there is no 1-2 shift. Air checking the intermediate clutch would be next if the shift valve is free.

good points, Mark. I am in the process of pulling the valve body off now. I will inspect the #8 check ball, inspect the 1-2 shift valve and air check the intermediate clutch.
 
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Old Jul 28, 2013 | 04:14 PM
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BINGO.... 1-2 shift valve was stuck. polished a few small burs on the valve with some 1500 grit cloth, put it together and its shifting perfectly.
 
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Old Jul 28, 2013 | 05:54 PM
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