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this bed on my 65 is rough. PO welded new 3" metal strips in the very front, and the rear.
everything in between is pretty rough, some places with holes all the way through.
my plan for saturday: buy a case of beer, and have the crew come over to help lift it off, and flip it upside down.
that should allow me to cut off the rusted-out metal supports on the bottom. they will be replaced with 1" square tubing from Home Depot, which is 1/16" thick (that's the thickest they have).
the whole bottom side will get the POR-15 treatment, and it'll get flipped back over.
the topside will get a 4'x8' sheet of 1/16" diamondplate. i'll also get the smaller sections cut to cover the areas fore and aft of the wheel wells. that will get bolted down through the original bed holes, through the 1/16" tubing, down to the frame.
anybody see any holes in this plan? i don't have the welding chops that would be needed to dissect this thing and then weld it back together. i figure that bolting the diamondplate through the original holes will sandwich the rusted-out original bed floor to the frame, and make things "solid enough" (i won't be using this truck for major hauling).
if your floor is that rusted out and you are going to put the diamond plate in anyway, cut the old floor out. If you are already cutting the front crossmember out I would cut out the floor.
I am going to have to do same on 65 lwb and bookmarked a very old thread Bill posted as a reference. Not sure if any help but perhaps food for thought. Bookmarked couple other threads where member(s) posted pic's of projects involving replacing floor pan's, cab mounts, etc., found they come in handy.
In the event I want to contact the author of the thread I usually note their signature; unfortunately, in this case, I did not. It's an old thread and used FTE search and only 'Bill Williams' from Ak, last thread was in 04, so does'nt appear he will be a source. Came across simular project and appears the link is active so able to submit comments, if any questions don't believe he would object?
If you are bent on using aluminum in the bed the best way I know of is to glue it to the steel with body epoxy. Body shops use it regularly now that the newer cars have such thin material.
I was supprised to find used, in very good condition, diamond plate, or plain sheet of metal at the local metal recycle yard at a reasonalbe price. Found this out by calling a couple recycle centers.
this bed on my 65 is rough. PO welded new 3" metal strips in the very front, and the rear.
my plan for saturday: buy a case of beer, and have the crew come over to help lift it off, and flip it upside down.
Rusty, You should be able to get the bed off & upside down by yourself. You don't need a crew for that.
I would work it off the truck stand it on end and walk it to where I wanted to rest it. It does not damage the metal. If you are concerned about the paint you would move it on a moving pad or the like. My guess a long bed probably weighs in the 2-250 lb range. It is large but not that heavy.
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