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Installing bed floor input

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Old Nov 1, 2017 | 01:30 PM
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Installing bed floor input

I have painted the bed (front) and the back of the cab so that I can install the bed and bed floor this winter (pics). I had to cut out the corrugated floor (77"x48") which left me with about 1/2" lip on each side.
* I could have the metal shop cut the piece to fit the 77x48 opening. However, I am thinking that I should use the 1/2" lip on each side for more support for the bed which would mean the metal piece would be 77x49.
If I go with the 77x49 and lay it on top of the lip, then I will need to add a 1/8" spacer/shim across the cross members/channels. I can do this but I was wanting some input from others that might have done this job.

thanks
rsh1966
 
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Old Nov 1, 2017 | 06:14 PM
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Is the truck show or work? If it's a toy and mostly show I'd build a nice wood bed.
 
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Old Nov 1, 2017 | 06:20 PM
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Hopefully, it will be a nicer than average daily driver.
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Old Nov 2, 2017 | 05:48 AM
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Bed Floor

Originally Posted by rsh1966
I have painted the bed (front) and the back of the cab so that I can install the bed and bed floor this winter (pics). I had to cut out the corrugated floor (77"x48") which left me with about 1/2" lip on each side.
* I could have the metal shop cut the piece to fit the 77x48 opening. However, I am thinking that I should use the 1/2" lip on each side for more support for the bed which would mean the metal piece would be 77x49.
If I go with the 77x49 and lay it on top of the lip, then I will need to add a 1/8" spacer/shim across the cross members/channels. I can do this but I was wanting some input from others that might have done this job.

thanks
rsh1966
If everything is pretty square you could have them break the edges down 90 degrees and do a pinch weld underneath the floor. I'm getting ready to start on my bed in the next few days after i build something to roll it around on. Like everyone else I find it amazing that no one makes any parts for these beds. You would think that someone would at least re-pop a cross member. Considering how many of these trucks need the floor supports replaced.
 
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Old Nov 2, 2017 | 11:31 AM
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Everything is pretty square. I will need to pull the tailgate end of the bed together about 1/4" or so.I am not sure right now how I will do this. As for the cross members, I had a small metal fabricator make two of the three. I salvaged one of them.
I plan on putting an "L" shape piece of trim around the edge of the bed and laying the metal pieces on it. At first, I will just lay all the pieces in to see how they fit. I am thinking about using some industrial strength epoxy when I am ready to make it permanent. If that does not look like it will work, then I will spot weld it. I will need to get someone to do the welding because I tend to burn holes in light gauge stuff.
Thanks for your comments.
rsh1966
 
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Old Nov 3, 2017 | 09:05 PM
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Have a look @ this thread.....

https://www.ford-trucks.com/forums/1...bed-floor.html



and in addition the Co in Florida mentioned in the thread above, there is another CO in Ontario that makes a floor as well, Pro's Pick

Steel Corrugated Floor
 
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Old Nov 4, 2017 | 04:34 AM
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Bed floor

Originally Posted by James_Western_Canada
Have a look @ this thread.....

https://www.ford-trucks.com/forums/1...bed-floor.html



and in addition the Co in Florida mentioned in the thread above, there is another CO in Ontario that makes a floor as well, Pro's Pick

Steel Corrugated Floor
Those are good links. I think the one from Canada looks closer to the right size corrugations. But none of these really match the pattern in our beds since they are rolled instead of stamped. The real problem with all these floors is the crating and shipping, not to mention the 600 to 900 dollars they want for the floor itself. I have been thinking about trying to locate a company like this one near me to see if they would roll a panel that would fit the bed. https://www.cbssheetmetal.com/custom-fabricated-metal/
 
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Old Nov 4, 2017 | 02:06 PM
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Not sure if it will help your situation. I am restoring a 62 f100 styleside and used a new complete floor assembly from a chev 73-87 pickup. The corrugation profile is very close. If you remove the corners in front and rear of wheel wells, the corrugated center section fits perfect.It also had the 90 degree edges for easy spot welding. I am new to posting, will try and post pics
 
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Old Nov 5, 2017 | 06:01 PM
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I agree the Canadian thread was interesting to see. I just know that by the time shipping is added to a very substantial metal bed cost it will be out of my reach. However, all input is appreciated.

rsh1966
 
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Old Nov 6, 2017 | 05:36 AM
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Bed floor

Originally Posted by rsh1966
I agree the Canadian thread was interesting to see. I just know that by the time shipping is added to a very substantial metal bed cost it will be out of my reach. However, all input is appreciated.

rsh1966
If you only needed patch pieces, as I do, you could use the 66-77 Bronco rear floor. The corrugations appear the same. I need to look at a Bronco first to be sure. But the part is way too small to replace the whole bed.
Rear Section Panel (Complete Center Cargo Area)-Broncograveyard.com


Have you tried a local body shop to see what they can get from their suppliers. It's possible they can get a bed floor without the truck freight. It might not be Ford, but if can be made to fit. Who cares.
 
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Old Nov 19, 2017 | 09:11 AM
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I ran across this while searching for some bed floor options. I think I'm going to go this route and get it broke down 90 degrees in the center and do a pinch weld to join the two pieces together. Key Parts 1981-099U: 80-96 FD P/U BED FLOOR SEC 96 X28 | JEGS
That isn't a bad deal with free shipping.
This is an 80 to 96 F150 part and this is the main web site but they don't sell to the public. '80-'96 BED FLOOR SECTION 1981-099 - Key Parts, Inc.
 
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Old Nov 19, 2017 | 11:00 AM
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Cropduster
You are a much better welder than I am (but that's not saying much) to weld the bed down the middle. What will your cost be at the end ($250)? I think I will have to stick to the flat piece of steel for $100 even though your approach will look better (original).
rsh1966
 
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Old Nov 19, 2017 | 11:47 AM
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Bed floor

Originally Posted by rsh1966
Cropduster
You are a much better welder than I am (but that's not saying much) to weld the bed down the middle. What will your cost be at the end ($250)? I think I will have to stick to the flat piece of steel for $100 even though your approach will look better (original).
rsh1966
Actually a pinch weld was the way the bed floor was attached at the sides originally. A pinch weld is very easy to do once you have the metal fit and broke over in a 90 degree on the sides. And in my case down the center. It leaves a nice clean seam with no welds showing and if done correctly there should be almost zero warping. The pictures are just a couple of pieces of scrap I picked up off the floor but they illustrate a pinch weld and how it's done.
 
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Old Nov 19, 2017 | 01:48 PM
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I would do a nice wood floor and make it fairly easy to remove. It looks good, is quieter, easy to replace when it gets dinged up and ... most importantly....you can remove it for easy access to any work you want to do under the bed in the future.
 
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Old Nov 21, 2017 | 01:24 PM
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Speaking of a wooden bed for a Styleside, does anyone have a picture of one? My bed floor is shot and I'm a better woodworker than a welder.
 
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