Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Boost Leak detector for 2000ca250

Thread Tools
 
Search this Thread
 
Old Oct 17, 2012 | 04:39 AM
  #1  
Tugly's Avatar
Tugly
Thread Starter
|
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Boost Leak detector for 2000ca250

You need a 3" schedule 40 PVC cap. Some install a Schrader valve, but I don't have a way to hold my air hose to it while I check for leaks. I used an air hose fitting, since I can regulate my air down to 15 PSI. My air hose fitting has a 1/4" pipe thread on the other end and the trickiest part was to find a tap for 1/4" National Pipe Thread (NPT). Maybe you can find something that can be installed with a nut and washer to make an air seal. Not that it's important that it not leak, but it's important everything is quiet so you can hear the real leaks.

Dude... your inbox is full.
 
Reply
Old Oct 17, 2012 | 04:56 AM
  #2  
2000ca250's Avatar
2000ca250
Posting Guru
Joined: Aug 2009
Posts: 1,025
Likes: 0
From: ellensburg
Haha happened when I was at work. Thanks buddy!
 
Reply
Old Oct 17, 2012 | 09:41 AM
  #3  
CSIPSD's Avatar
CSIPSD
Postmaster
Joined: Jul 2006
Posts: 4,993
Likes: 2
From: Bend, OR
I always use a quick disconnect when I make them for people. You can get a small pressure regulator at home depot for a few bucks as well.
 
Reply
Old Oct 17, 2012 | 10:15 AM
  #4  
Tugly's Avatar
Tugly
Thread Starter
|
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Agreed, that's what I used - it made the process so simple: Adjust the pressure, hook up, spray. I could hear the leak when the compressor wasn't running and this helped to make short work of the whole process. I'll take a photo of the device and post it when I remember where the heck I put it. I'm going to dive into the valley (to fix boost leaks) after I let Chris (visiting from Texas) drop his foot in it once. I'm sure the PMS fever will spike after that.
 
Reply
Old Oct 17, 2012 | 10:54 AM
  #5  
KelVarnson's Avatar
KelVarnson
Fleet Mechanic
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2007
Posts: 1,852
Likes: 39
Club FTE Silver Member

Just a general question about boost leak detection... I've always wondered what's going on at the engine end when you pressurize the intake. Isn't there always a little leakage through the intake valves and into the cylinders? Is it constantly leaking down a little bit?

I've never done it, just wondering what to expect if I did.
 
Reply
Old Oct 17, 2012 | 11:03 AM
  #6  
JohnDeereFarmerUSMC's Avatar
JohnDeereFarmerUSMC
Tuned
10 Year Member
Photogenic
Photoriffic
Liked
Joined: Sep 2012
Posts: 451
Likes: 120
i was wondering the same thing, however when i did it the leak was as obvious as all get out..i could hear it and didnt even need the soapy water squirt bottle...
 
Reply
Old Oct 17, 2012 | 11:12 AM
  #7  
CSIPSD's Avatar
CSIPSD
Postmaster
Joined: Jul 2006
Posts: 4,993
Likes: 2
From: Bend, OR
Yes. If there is a valve in the open pos then you will hear leakage. No matter what there will be some past the rings, and such.
 
Reply
Old Oct 17, 2012 | 11:37 AM
  #8  
Tugly's Avatar
Tugly
Thread Starter
|
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
I'm a total dummy in this arena, so I have to rely on all the threads I've read that suggest I keep the pressure down to about 15 PSI. I found my leak with almost no pressure on the supply gauge.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Oct 17, 2012 | 12:31 PM
  #9  
Christof13T's Avatar
Christof13T
Postmaster
Joined: Apr 2012
Posts: 2,613
Likes: 8
From: North Georgia
To find all my leaks... i had to get creative with my pvc cap. It would only stay in until about 15psi no matter how tight i cranked down on the clamp... so i had to cut grooves in it like threads to get some more grab...
With the cap no longer a shotgun blast to the face waiting to happen again... i cranked her up to 30psi and the pressure turned the motor over a bit...
Everything was holding beautifully at 30psi. Would not have found the leak in my intercooler if i had not gone that high... couple pinholes top drivers side on the inside i need to zip up.

The quick connect feature i also adopted maked the process much less like a dark ritual... what with all the cursing and all. And the inline pressure regulator is a beautiful thing hooked in right at the cap.
 
Reply
Old Oct 17, 2012 | 01:23 PM
  #10  
sledhead999's Avatar
sledhead999
Elder User
Joined: Dec 2002
Posts: 797
Likes: 1
From: UT
For the dum dums like myself wondering where this gets plugged into the system at:
https://www.ford-trucks.com/forums/1...l#post10091987
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Tugly
1999 - 2003 7.3L Power Stroke Diesel
110
Oct 24, 2012 04:51 AM
LaBlacky
1999 - 2003 7.3L Power Stroke Diesel
7
May 15, 2012 02:03 PM
Diesel 724
1999 - 2003 7.3L Power Stroke Diesel
2
Apr 13, 2012 06:20 AM
Tugly
1999 - 2003 7.3L Power Stroke Diesel
12
Mar 21, 2012 08:18 AM
Jiles32
1997 - 2003 F150
4
Dec 15, 2006 11:40 PM




All times are GMT -5. The time now is 10:19 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE