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Old Jul 28, 2010 | 09:06 PM
  #1  
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Stumped

OK monday night driving home from store, get to light and truck begins to run rough. Almost died, then limped it home. Changed fuel filters on tuesday and then truck was still runnin rough. talked to diesel mechanic at work he seems to think it is a bad injector because the smoke is diesel (unburnt) so tommorow I am going to try to find a way to get it scanned without driving it anywhere and see. Anyone had a similar situation??????
 
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Old Jul 28, 2010 | 09:48 PM
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I would pull the egr valve to check it. Sounds like might be a egr issue. Try unpluging the valve and see what happens.
 
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Old Jul 28, 2010 | 09:52 PM
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Yea sounds like an EGR issue. Easy enough to check.
 
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Old Jul 28, 2010 | 09:55 PM
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I'm inclined to believe the diesel tech's diagnosis that you have bad injector(s). If one or more is dumping raw fuel into the cylinder(s), that can't be good for the piston(s), never mind the fuel pressure drop. That said, you would be well advised to address this issue sooner than later.
 
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Old Jul 29, 2010 | 05:21 AM
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Originally Posted by ilo9
OK monday night driving home from store, get to light and truck begins to run rough. Almost died, then limped it home. Changed fuel filters on tuesday and then truck was still runnin rough. talked to diesel mechanic at work he seems to think it is a bad injector because the smoke is diesel (unburnt) so tommorow I am going to try to find a way to get it scanned without driving it anywhere and see. Anyone had a similar situation??????

Did the truck feel like it was missing? Riding rough is not the same thing as a truck(or any vehicle) having a miss.

You didn't mention the color of the smoke. An EGR issue can make it smoke as well. Smoke to me always signifies an incomplete burn, so you are going to get a raw diesel smell out of either one, however, with a leaking injector that smell will be "off the charts", but you would get that smell out of both.

If it's injectors, you'll more then likely get a cylinder contribution/balance error type code. If it's EGR, it'll more then likely be an EGR Range/Performance code.
 
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Old Jul 29, 2010 | 05:25 AM
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Originally Posted by m-chan68
If one or more is dumping raw fuel into the cylinder(s), that can't be good for the piston(s), never mind the fuel pressure drop.

I've had one go bad and not a single tick mark drop in Fuel PSI. I had my gauge tested to make sure it wasn't the gauge and it wasn't the gauge, because I was(like you mentioned) figureing that there would be a fuel PSI drop, but it didn't register on the gauge. Either it was too small enough to register or it didn't happen.
 
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Old Jul 29, 2010 | 06:09 AM
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Originally Posted by tex25025
I've had one go bad and not a single tick mark drop in Fuel PSI. I had my gauge tested to make sure it wasn't the gauge and it wasn't the gauge, because I was(like you mentioned) figureing that there would be a fuel PSI drop, but it didn't register on the gauge. Either it was too small enough to register or it didn't happen.
As I understand it, it will affect the farthest cylinder pressure first. It may not be all that noticeable at the filter (it depends on where the most significant pressure drop in the system is). Your pressures may not have been affected because it may not have been bad enough (or you have aftermarket fuel supply system - I can't recall), but it is well documented that if it is bad enough, it can "rob" fuel supply AND pressure from the downstream injectors and cause them to fail.
 
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Old Jul 29, 2010 | 06:32 AM
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Originally Posted by bismic
As I understand it, it will affect the farthest cylinder pressure first. It may not be all that noticeable at the filter (it depends on where the most significant pressure drop in the system is). Your pressures may not have been affected because it may not have been bad enough (or you have aftermarket fuel supply system - I can't recall), but it is well documented that if it is bad enough, it can "rob" fuel supply AND pressure from the downstream injectors and cause them to fail.
That's the significant thing. I only had one bad injector(#7) and it was mild(with the tuning on the truck), more apparent when it didn't have a/m tuning. So the pulse width must have been changed enough on the tuning that it wasn't too apparent of a miss when I was running the tune. Once we swapped it for the stock tuning, she was shaking a whole lot more.

My PSI is taking at the regulator. Although I do have the option of taking it at the pump as there is already a ready made tap for the an a/m gauge at the pump.
 
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Old Jul 29, 2010 | 12:47 PM
  #9  
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can anyone give me a ball park cost of injectors, EGR VAlve, EGR cooler..and oil cooler.

I was quoted:
EGR 287.00
Injector 265.00

this was from an international dealer in NJ

I have called a close friend who is going to come over and scan my truck this afternoon and I will know for sure what it is I pray to god it isn't bad.

Cleaned EGR and replaced gaskets Tuesday took it out yesterday and it was covered again I think one of the culprits is it will not operate correctly.
 
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Old Jul 29, 2010 | 01:03 PM
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Originally Posted by ilo9
can anyone give me a ball park cost of injectors, EGR VAlve, EGR cooler..and oil cooler.
EGR Valve: CX-2056 $203.83US
EGR Cooler: 4C3Z-9P456-AF $351.19US
Oil Cooler: 3C3Z-6A642-AA $505.34US for a whole cooler (3C3Z-6A642-CA for just the kit, for $215.82US)
Screen Under Oil Cooler: 3C3Z-6C683-AB $7.39US
Injector: CN-5019-RM $401.28US - $180.00US core charge

https://www.tituswillfordparts.com/cart/?pn=CN-5019-rm
 
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Old Jul 29, 2010 | 02:21 PM
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How do you test the EGR to see if it is working??? can you do it when it is out of the motor?
 
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Old Jul 29, 2010 | 03:15 PM
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Originally Posted by m-chan68
Screen Under Oil Cooler: 3C3Z-6C683-AB $7.39US
Just a note, my last oil cooler had the screen included in the kit. The kit was dated June 2010 (I think) Anyway, you can see it in the bag of o-rings.

 
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