Weird smoke issues
Its not an issue with the idm in itself.
A tell tail sign is just change the chip setting or remove
the chip ect. If the smoke change with it you know its
the tune. It has alot to do with motor condition. How
efficient the burn is in that exact motor.
This all on a wag on his truck as of now.
Bill
Gotta start someplace.
Thats my thought on that.
But the smoke is def not fuel.
I'm liking it.
I have a hairline crack that I've soldered. It seeps really slowly.
My WAG is that it was too much backpressure on the system?
The intake seal generally fails. Just take off the turbo boot and see if there is play in the shaft by grabbing the end of the impeller and wiggling it, it shouldn't move much.
A tread goes way out of wack when you dont get the full story.
Depending on how low it got along with how hot it could have
developed a crack. Most times it will be a cup. A sign is fuel
in the coolant will be seen.
This is all wags from me. A pressure test of the cooling system is needed first.
Then move on to the next if passed.
Bill
Coolant is dropping far faster than the hairline crack usually lets it.
I filled it up before I left for down south, i drove over 2k miles before it got low again. Replaced radiator cap on the way also, it wasn't working. Got one of those pressure release ones now.
Yea, Just rebuilt the turbo. Diff center shaft, all new bearings and seals.
I love the idea of it being the turbo, but I'm not thinking that simple seeing as its definitely not oil coming out the tail pipe, or fuel. I know what both of those smell like.
Okay, anyways, I hope I answered all the questions. Let me try and throw as much as I can on the fire here, see what we can cook up.
Started this morning. normal startup unburnt fuel smoke. White and smells like fuel.
Drove away, got smoke going. Didn't pay much attention.
drove for a bit, called Rick, told him to check thread for me. He mentioned pressurizing the system.
My thought on that is, if we go hypothetically here saying it is coolant.
Wont I Just be pushing coolant into some area of the motor? Granted, it will say there is a coolant leak, but it doesn't tell us where it is, cup or head gasket? Correct? Not dissin any idea's here. Just saying hypothetically.
Anyways, Got almost to where I was going, and it started smoking going down the road, It had only been doing it from a stop while the motor was lugged, or accelerating.
Parked truck and while idling, it was blowing out smoke. I went and checked the smoke (stuck my face in it) and took a wiff. Def not fuel, def not oil. Not blue smoke, white. Like unburnt fuel in cold motor.
Now, in a running temp motor, unburnt fuel will be black, correct? I know on my DD tune I can throw out a light light haze of unburnt fuel, but not much. I can see this under heavy acceleration, it will go from white to a grey.
Okay, shut it off, Posted on here on a break as you saw earlier, from my phone. What a pain. Anyways.
Got done working today. Started truck, no smoke at idle.
Moved truck around, no smoke.
but was just idling. It was smoking on idle earlier.
Turned it off, had coffee, left.
Smoked all down the road while driving and for another few miles.
Stopped for ice cream. Gotta have ice cream after work, Just so yummy, and only a dolla at mic d's.
Smoked from start, but didn't smoke while driving at that point. Had some smoke while slowing down for stop sign. Was in gear, no throttle just little puffs. Was clean out of the tail pipe going down the road, and was that way the rest of the trip.
18-20% DC with 1 Lb of boost, both normal for 55.
200-205 on temp.
Got home, didn't smoke at idle.
I have no power loss, no miss, no erratic idle.
Everything seems to be running perfectly fine. Turbo spools great, like normal.
Thats why I'm very confused over this whole deal.
For the first while it was doing this, only smoke over 40% dc
today, it didn't care for a while, but then on the way home when it stopped smoking, it would only smoke above 40% dc again.
If I understand correctly, There is coolant around the injector cups? correct?
So if an injector cup some how manages to come loose, coolant will get into cylinder?
That is what I was thinking injector cups.
Now to top it with some sorta cherry, if its a head gasket, which I wont rule out. How do we figure out which side?
Now, if this will post.
Which it hasn't for the last 3 attempts
fail fail fail
IBserv. Grrrrr.
Cracked cup will put fuel in coolant and after shut down (fuel pressure bleeds off) it will put some coolant in the fuel to be burned.
let me think some more and I will post more ideas later
Well, if it is cups. I should just replace them all anyways. So, no worries there.
Honestly though, the smoke doesn't really smell like coolant either.
Its def not oil or a fuel smell though.
To bad I don't have any tools to do the leak down Rick. =\
I don't even have a vacuum pump to do some sorta mock up.
Ford Trucks for Ford Truck Enthusiasts
Cracked cup will put fuel in coolant and after shut down (fuel pressure bleeds off) it will put some coolant in the fuel to be burned.
let me think some more and I will post more ideas later



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If you had a failure in the oil or fuel it would showup in the coolant.
This does not rule out that you could be sending cly pressure into the system
and dont see it do to it bleeds it off.
Iam really leaning on possible turbo oil leak as it seems you need heat before you start to see smoke. The rest of the time its dumping into the exhaust as a liquid. Just my possible wag.
I would carry a gal or 2 of oil in the truck at all times until this is sorted out.
Bill
If you had a failure in the oil or fuel it would showup in the coolant.
This does not rule out that you could be sending cly pressure into the system
and dont see it do to it bleeds it off.
Iam really leaning on possible turbo oil leak as it seems you need heat before you start to see smoke. The rest of the time its dumping into the exhaust as a liquid. Just my possible wag.
I would carry a gal or 2 of oil in the truck at all times until this is sorted out.
Bill
Not really sure how a rebuilt turbo can leak though.
I'm going to pull the DP and see if fluid comes out as travis suggested.
And i'ma drain down the coolant to where its normally at and see if it changes anything also.
My crack is small enough the system can build pressure, because it does use the resiviour bottle. I just have that a bit over filled, so I'm thinking it cannot get the excess pressure out of the system, so its going to another weak spot.







