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6.0 rough start

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Old Mar 25, 2009 | 06:05 PM
  #31  
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cinebar2
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Msgtg

Until I get to the shop, took your advise and plug it in. Starts just fine for now. Have a trasnmission service to be done next week and having them check out this problem while they are at it.

Thanks
 
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Old Mar 25, 2009 | 07:29 PM
  #32  
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Again, that may not solve the whole problem...but from my point of view, it costs pennies to plug it in and by plugging it in, you're taking a big strain off of your batteries and starting system.

Let us know what they tell you.

Joe
 
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Old Apr 3, 2009 | 07:34 PM
  #33  
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cinebar2
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Well after my hard start problems, turns out the oil change had nothing to do with it. Had truck in shop for transmission oil/filters change and dealer checked to see if I had the lasted flash (had the buzz last). Did most recent flash, think its the heat something or rather but what ever it is, it now starts like a "ford v-8" even when cold. Solved my problem!
 
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Old Apr 3, 2009 | 08:31 PM
  #34  
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Below is one of the first things recommended in the link I provided in an earlier post (it describes the heat induction flash)

Before beginning any diagnosis or parts replacement, always determine if your truck's PCM and IDM (Injector Drive Module) have been updated to the latest software. Recent changes correct hard cold start/cold smoke/poor cold running issues by energizing the injector coils during glow plug operation in order to heat the oil in the injectors. Software is VERY important to 6.0L operation.
 
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Old Apr 3, 2009 | 10:25 PM
  #35  
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texan2004
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Appreacite the post. This is helpful and good to know but again I ask, why was I able to start the truck in sub zero temperatures without a problem back in the day without a problem and why it is only now after five years and 100K miles that I am having this problem??
 
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Old Apr 3, 2009 | 11:29 PM
  #36  
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texan2004 -

There is a small spool valve in the top of the injector that controls the flow of high oil pressure fed to the intensifier piston in the fuel injector. That spool valve only moves .017", back and forth, on and off every time the injector fires. Many factors play in to how well that valve works such as, oil temp, oil quality, normal wear, ambient temp, and many others. As this valve ages it polishes itself inside the bore of the spool valve and as the spool valve slams back and forth it can set up the condition like a suction cup, hanging the valve to one side or the other. This uncommanded uncontrollable condition is called stiction. Mostly its a rough run cold condition but in severe cases it can be a no start or pretty harsh misfire condition. Oil that stays inside the valve on a hot engine shutdown and is allowed to cool slowly in the injector can aggravate the condition on restart, so the newest reflash uses inductive heat after shutdown to keep the oil warm, keep its viscosity low, and maximize the oil flowability to purge the oil from them. It has worked fantastic. It is an excellent preventative measure.

Hopefully it is this and not your FICM getting weak. I would make sure that your charging system has been fully checked (load test batteries and verify alternator performance) if you haven't done this already.
 
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Old Apr 10, 2009 | 09:44 AM
  #37  
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Originally Posted by msgtg
LOL...to fix the problem...plug it in overnight, or for a couple of hours before you start the truck.

Mine is an 03 with 85K on it now. I plug her in anytime the temps drop below 40 degrees. Stop and apply logic to this. When the temps drop that oil will get thicker (I use the Rotella 15w40) which puts a strain on your entire starting system as well as the motor parts. Around here it's not unusual to get down to 5 to 10 degrees. When I plug the truck in, it starts just like it was 80 degrees outside...fast start, no smoke, no knock/rough idle.

There have been times that I've had to leave the truck for a couple of days at the airport. When I've come back, of course the truck hasn't been plugged in and it takes much longer for the glow plug light to go out and when the truck starts....smoke, knock, rough idle....heck she sounds downright terrible! If anyone is around when I've had to start it like that I just know they think that I've blown it up.

BUT, as was mentioned above, once it runs for 3 or 4 minutes, she smooths right out. And yes, it only happens when it's been cold soaked. If you run it and start it 3 or 4 hours later, she'll start right up.

Save yourself an ulcer...plug the truck in. It'll also make your starter and batteries last a lot longer!

Joe
Originally Posted by texan2004
Let's for the moment say you are correct. Then why was it that I never had to plug in the truck for the first five years that I owned the truck?? I remember being in Cheyenne, Wyoming one November morning n 2004 and the tempp was -6*F when I went to start the truck after it had been sitting outside overnight. I did let the glow plugs heat up when I went to start it but I did not have the truck lugged in over night. It started right away. Today, I have the problem described in the first post up to about 65*F. Finding a way to address a symptom does not fix the problem. I want to know what the problem is so that I can fix it without throwing moeny away on un-needed new parts.
Originally Posted by RogerKeyte
I think the plug in is a red herring. I had those problems at 60 and 70 f
Ditto to the above. Pretty sure we shouldn't be plugging in our trucks at 60-70*. Especially when I have 2 others that start just fine without being plugged in. Plus the fact that it started just fine for the previous 3 years.

I've heard some not so great things about the latest, greatest flash. Think they will change the injectors without reflashing?

Wonder if I'll be able to get them to replace the 'good' ones at my cost while they're in there?

Anybody else see a problem with Ford still screwing with software 6 years after the engine was released? Or are they just following in Microsoft's footsteps?
 
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Old Apr 10, 2009 | 10:22 AM
  #38  
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just can't seem to get 'er dialed in, can they.
 
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Old Apr 10, 2009 | 05:34 PM
  #39  
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I do not think this is a software problem. Again I ask, why was this not a problem back in the day? I've had a number of flashes done. None caused this problem. Last time it ws flashed was probably three years ago. This problem did not start until sometime back in the fall, a full tow years and change since the last flash was done. Nothing on the vehicle has changed. This tells me that the problem is with an existing component that is wearing out or sticking for some reason. My guess is the injectors but because they are so expensive, I would prefer to know with some certainty before I move ahead with the replacing them. My other option, I suppose, is to wait until it simply will not start one morning but I susect there are some inherent dangers in doing this. Consequently, I would prefer to get it fixed now. My problem is that I do not have anyone I trust around here to do the work and I have a big problem with availabe time that is in the way of me doing this myself.
 
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Old Apr 10, 2009 | 05:46 PM
  #40  
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Originally Posted by texan2004
I do not think this is a software problem. Again I ask, why was this not a problem back in the day?
As stated in post # 36 - stiction develops slowly and over time due to mechanical wear.

It very well may not be your issue, but the flash upgrade can solve many (most?) stiction issues.

3 years ago they did not have the "heat induction flash".
 
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Old Apr 10, 2009 | 06:09 PM
  #41  
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cinebar stated that the flash upgrade solved his problem (post #33).

I had the flash upgrade and lost no mpg's and power stayed the same. I think most folks have issues w/ the flash when they have tuners that they did not set back to stock OR a tech that did not apply the flash properly.

As I said before - There are a number of desireable improvements in the flash. You can look at it cynically (ie Ford was still trying to get it right 4 years after coming out w/ the vehicles) OR be appreciative that they have provided improvements over the years. Also - Some folks have thought that the flash has caused FICM failures. The root cause of FICM failures looks more likely to be due to operation w/ weak charging systems and batteries (maybe some inherent issues w/ some specific "production year" FICM's themselves).

Again - it may be injectors. Pull the codes and see what they are (if there are any).

rnolloth has volunteered to help if you need it.

RogerKeyte had an injector replaced in Houston and he seems satisfied.
 
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