Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

'94 Dana 44

Thread Tools
 
Search this Thread
 
Old Oct 22, 2006 | 02:39 PM
  #1  
Mr. M's Avatar
Mr. M
Thread Starter
|
Elder User
Joined: Oct 2006
Posts: 843
Likes: 1
From: Redmond, WA
'94 Dana 44

Reverse or standard rotation? Looking to bump from the gears from a 3.55 LS to 4.10. I've seen kits for standard and reverse rotation front ends....not sure which my pickup has. Any insight into this ring and pinion swap would be appreciated.

Anybody recommend any brands? Or ones to stay away from?

Thanks,
Mr. M
 
Reply
Old Oct 22, 2006 | 05:17 PM
  #2  
f100beatertruck's Avatar
f100beatertruck
Cargo Master
Joined: Apr 2003
Posts: 2,408
Likes: 5
From: Parkesburg PA
Club FTE Silver Member

It's been a while since I did mine, I believe they're reverse. You'll also need a new carrier.

What tires do you have? I had 33's and it's the same as the stock tires and 3.55's. I blew up the spiders in my open rear and it took out the gears so I changed them to 4.10 and added an LS to the rear. This was in my 89 Bronco with 5.0 / AOD. The E-AOD has a lower first, but depending on what you're doing you may want to go to 4.56's. I know it sounds high, but if I did the Bronco again and left the 33's I would go with 4.56's.
 
Reply
Old Oct 22, 2006 | 05:25 PM
  #3  
Mr. M's Avatar
Mr. M
Thread Starter
|
Elder User
Joined: Oct 2006
Posts: 843
Likes: 1
From: Redmond, WA
Originally Posted by f100beatertruck
It's been a while since I did mine, I believe they're reverse. You'll also need a new carrier.
Is there a way to check and verify this? I currently have 31" tires and an E-aod. I do however, have a set of BFG 33" ready when I wear these out. But I shouldn't be putting those on for at least 6 months. Would 4.56 gears kill the gas mileage?
 
Reply
Old Oct 22, 2006 | 05:43 PM
  #4  
phoneman91's Avatar
phoneman91
Cargo Master
20 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2002
Posts: 2,033
Likes: 32
From: Aurora,Colorado
The factory set up when the rear axle is 4.10 is that the front Dana 44 will have 4.09 ratio.
 
Reply
Old Oct 22, 2006 | 05:46 PM
  #5  
Mr. M's Avatar
Mr. M
Thread Starter
|
Elder User
Joined: Oct 2006
Posts: 843
Likes: 1
From: Redmond, WA
The factory setup for this particular rig is 3.55. Does anyone know if the dana 44 in a '94 is standard or reverse rotation?
 
Reply
Old Oct 22, 2006 | 06:30 PM
  #6  
phoneman91's Avatar
phoneman91
Cargo Master
20 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2002
Posts: 2,033
Likes: 32
From: Aurora,Colorado
Originally Posted by Mr. M
The factory setup for this particular rig is 3.55. Does anyone know if the dana 44 in a '94 is standard or reverse rotation?
I believe that it is reverse rotation. I think that you can verify by looking at the center line of the pinion gear and noting if it is higher or lower than the center line of the axle shaft. Higher = reverse rotation. Lower=normal rotation.

Any gear supplier would be able to tell you immediately what is stock for the Ford TTB/IFS front axle.
 

Last edited by phoneman91; Oct 22, 2006 at 06:38 PM.
Reply
Old Oct 22, 2006 | 06:33 PM
  #7  
tomas428's Avatar
tomas428
Senior User
Joined: Oct 2005
Posts: 105
Likes: 0
Originally Posted by Mr. M
The factory setup for this particular rig is 3.55. Does anyone know if the dana 44 in a '94 is standard or reverse rotation?
Yes yours would be a reverse cut high pinion gear set, a lot of people call them reverse rotation but that is not the correct word for them it still rotates the same way as the others but the gears are cut different for the high pinion setup.

You will need different carriers for 4.10 and numerically higher gears

4.56 would work if you have overdrive but without overdrive it would be a bit low for highway speeds
 
Reply
Old Oct 22, 2006 | 07:30 PM
  #8  
f100beatertruck's Avatar
f100beatertruck
Cargo Master
Joined: Apr 2003
Posts: 2,408
Likes: 5
From: Parkesburg PA
Club FTE Silver Member

29" tires and 3.55 gears = 33" tires and 4.10 gears. 29" is the stock tire size (235/75-15).

Just order gears for a TTB D44. You have to change the carrier if you go over 3.73 gears.

If you go with 4.10's and 33's you'll have close to stock performance and fuel economy. Both will be lower due to the added weight of the tires. I figured a 4.30 set would be perfect, but they don't make 4.30 gears for the front, just 4.10 and 4.56. I was happy with the 4.10's, but in hindsight I would have been happier with 4.56's.

I was doing minor off roading, towing the occasional car/trailer and other wise just driving hard around town.

4.56's will give you a boost for towing, hauling and offroad with a slight loss of gas milage on the highway. 4.10's will restore the performance you had with stock tires and boost performance over the 31's.

I just wanted to share my experiance, you have to decide what's right for you. I believe the RPMs at 60 will be about 2-300 higher with 4.56's.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Oct 22, 2006 | 09:30 PM
  #9  
Mr. M's Avatar
Mr. M
Thread Starter
|
Elder User
Joined: Oct 2006
Posts: 843
Likes: 1
From: Redmond, WA
Originally Posted by f100beatertruck
Just order gears for a TTB D44. You have to change the carrier if you go over 3.73 gears.
First of all, thanks for your input so far as I this is a new endeavor for me. So I apologize if this question appears dumb. What does the carrier change add to the job? i.e. price etc. Since I will be going to 4.10's or above.

Haven't yet decided if I want the 4.56's. Sounds a bit outlandish as of yet!

Many thanks in advance,
Mr. M
 
Reply
Old Oct 22, 2006 | 09:54 PM
  #10  
f100beatertruck's Avatar
f100beatertruck
Cargo Master
Joined: Apr 2003
Posts: 2,408
Likes: 5
From: Parkesburg PA
Club FTE Silver Member

I found a new open carrier for like $60. I reused my spider gears. I remember someone selling new track-lok's for like $200 or $250 in one of the 4-wheeler mags. Don't know if they're still avalable, but it wasn't that long ago.
 
Reply
Old Oct 22, 2006 | 10:00 PM
  #11  
Mr. M's Avatar
Mr. M
Thread Starter
|
Elder User
Joined: Oct 2006
Posts: 843
Likes: 1
From: Redmond, WA
f100beater~

Any idea on what its going to cost from start to finish. Including parts and labor to swap from a 3L55 (thats what the codes says on the rear diff) to a 4.56/4.10 set front and back? What would the cheapest route be? Ring and pinion sets...junkyard diffs? I'm open to suggestions

Thanks,
Mike
 
Reply
Old Oct 22, 2006 | 10:50 PM
  #12  
f100beatertruck's Avatar
f100beatertruck
Cargo Master
Joined: Apr 2003
Posts: 2,408
Likes: 5
From: Parkesburg PA
Club FTE Silver Member

Unless you find a truck that someone built up you're not going to find 4.10's or 4.56's in the yards. It cost me $1,800, but I had other stuff done and added a $400 limited slip in the rear.

Do you have a limited slip in the front? I've heard that it was available in select years, but never confirmed it.

Do you have a limited slip in the rear? If so you may want new clutches. I thikn 3L55 is an LS. Look at the door sticker, it'll say H9 if it's a LS.

Gears with install kits will cost about $500 front and rear. Probably can find a kit for less, look at something like 4-Wheeler mag. Front open carrier is $60. Setup is about $350 per axle, so there's $700. Add any options that you want like rebuilt LS in the rear, new LS's, lockers... etc.

The front IMO is harder then the rear. Maybe you can get a junkyard center and have them build it on the bench and you can change it out on your own. They're like $50 at the local u-pull-it.

Where do you live? Maybe someone can give you names of local shops and you can call and get prices. I know they range from $250 - $500 around me. I've started to setup my own rears now. 2 so far and they've been good, no noise. The one was even with used gears. Basically I wanted to see how they felt so I didn't care if they made noise, but no one I talked to wanted to set them up. I did it myself and they're fine. Then I setup another rear for my cousin. It's not hard, but it's like patting your head and rubbing your stomach at the same time... Every adjustment you make affects the others...

Hope this helps. Also for 4.56's you'll need a special cross shaft, but that's no big deal. Also if you plan on going bigger then 33's I would go with 4.56's. If 33's are as big as you plan, 4.10's work nice, but for about the same money you can get 4.56's. If you don't like them it'll cost you another 1,000-1,500 to change.

If you're really on the fence or you want to spread it out over a few paychecks, pull the front driveshaft and have just the rear done. If you're happy do the front. If not, it's not as much to change the rear and match up the front. You can't use 4wd while you have different ratio's in it, but you'll at least know how it feels...

Also, here's the tracklok I was thinking of, http://www.4wheelparts.com/4wp/produ...train&man=DANA D44 Tracklok, (reverse rotation, IFS) $207.

You can get an empty track-lok case and swap your parts over (if you have a front LS) for like $110.
 

Last edited by f100beatertruck; Oct 22, 2006 at 11:03 PM.
Reply
Old Oct 22, 2006 | 11:53 PM
  #13  
Mr. M's Avatar
Mr. M
Thread Starter
|
Elder User
Joined: Oct 2006
Posts: 843
Likes: 1
From: Redmond, WA
I do have LS in the Rear...not sure about the front. I wish I could just do the rear first and wait for the front. But my favorite steelhead hole, and duck club require 4wd later in the season. I don't want my buddy to have to pull me out with his GMC. That would be blasphemy!

If I don't have LS in the front, I'm not worried. That truck as is, has gotten me through hell and back from many trips through BC and into Alaska. I currently live in Redding, CA and will be moving back to Seattle shortly.

Lastly, so I will be looking at a $1200 investment at least, to swap to 4.10's? I do not plan on going higher than 33's. They work plenty well on a 2.5" lift. IMO anything greater than 35's is just an extension of you manhood. No need if you really use your truck. Just my $.02. Not that it doesn't look cool, but my truck is an everyday driver and gets used on tight little jeep trails. 31's have worked for me for a while, and anything over 33" will be overkill.

Thanks for your input f100. I think I will stick with the 4.10 idea.

Mike
 
Reply
Old Oct 23, 2006 | 12:18 AM
  #14  
f100beatertruck's Avatar
f100beatertruck
Cargo Master
Joined: Apr 2003
Posts: 2,408
Likes: 5
From: Parkesburg PA
Club FTE Silver Member

Lock your hubs and leave it in 2wd. Lift one front tire and try and spin it. If it spins easy you've got an open. If it's hard to turn or won't turn you've got a LS in the front.

You've got an E-AOD which has a lower 1st so 4.10's will perform better then in my bronco from a dead start.

For $150 extra you can add a LS in the front. I left mine open as I never got stuck with the open rear and now its a LS. Well ok, I got stuck, but was able to get out without assistance, usually by backing up.

Probably a good idea to post another topic looking for a shop in Reading to setup gears. Or let your fingers do the walking and pull out the yellow pages. Start with speed shops and 4x4 shops. They'll be able to point you in the direction of a good shop.

Good luck. Oh yeah, you will feel the difference when you have it done, even with the 4.10's.

Big tires are good for mudding, but that's about it. I had 33's on my 86, but it's a street work truck so when I needed new tires I went with 31's. The 33's did look better though. I think 35's look good too, maybe 37's on a 250 or 350, but if you use your truck for work it gets to be a pain...
 

Last edited by f100beatertruck; Oct 23, 2006 at 12:23 AM.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Freakazoid!
1987 - 1996 F150 & Larger F-Series Trucks
2
Dec 6, 2007 02:01 PM
foon
1987 - 1996 F150 & Larger F-Series Trucks
6
Nov 22, 2007 07:43 PM
jack048307
FE & FT Big Block V8 (332, 352, 360, 390, 406, 410, 427, 428)
19
Apr 2, 2007 08:21 AM
mr_jor
1983 - 2012 Ranger & B-Series
6
Dec 26, 2006 03:00 PM
restoringmy46
Clutch, Transmission, Differential, Axle & Transfer Case
2
Jan 8, 2005 10:37 PM




All times are GMT -5. The time now is 07:09 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE