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I think I have this right but the Manifold Absolute Pressure (MAP) sensor should limit boost or at least read it. The PCM controls everything. We don't have a waste gate because we have an electronically controlled hydtaulically actuated variable geometry turbo. Say that fast. The PCM reads the exhaust back pressure and MAP. When the human steps on the accelerator, the PCM senses the back pressure and through the VGT control valve, closes the vanes to focus more exhaust on to the turbine blades, making the turbo spin faster and creating more boost. Boost is again sensed by the MAP. There is no turbo speed sensor. Pressure is sensed by the MAP and the VGT vanes are opened under high map and exhaust pressure.
I think I have this right but the Manifold Absolute Pressure (MAP) sensor should limit boost or at least read it. The PCM controls everything. We don't have a waste gate because we have an electronically controlled hydtaulically actuated variable geometry turbo. Say that fast. The PCM reads the exhaust back pressure and MAP. When the human steps on the accelerator, the PCM senses the back pressure and through the VGT control valve, closes the vanes to focus more exhaust on to the turbine blades, making the turbo spin faster and creating more boost. Boost is again sensed by the MAP. There is no turbo speed sensor. Pressure is sensed by the MAP and the VGT vanes are opened under high map and exhaust pressure.
You are dead on about the operation of the system. However, the *best* I understand the system it can still overboost (with a chip, or something else) with the vanes wide open. The vanes can only open so far, and I believe it is possible to produce too much boost with this turbo even at its wide open position. A wastegate or blow-off valve would help alleviate this, however I dont know of a way to do it other than drilling and tapping the blow-off valve somewhere on the pressurized side of the intake.
I'd be interested in this wastegate idea. I have a 3.5" downpipe to 4" out b4 rear tire, no cat of muff, straight pipe. I've been getting alot of check engine lights but so far none have been related to the exhaust, as far as I know. The dealers have taken care of the check engine lights each time w/o saying anything about my exhaust except for compliments. I'm beginning to think that i would have less problems with a muffler though. Right now, sometimes the turbo flutters up and down after a long (1 hr. driving or more) trip at idle. It doesn't sound right. We'll, I'll keep the thread updated on any new developements. P.S. Predator to arrive Friday!
Coogan -
only prob with wastegate is the same as an exhaust brake - your just signing away your warranty....
but u WON"T have an idle problem once u get that predator ---
Heck, you'll feel disappointed if you're idling !!!
get ready for the "Predator Grin" when you first push that throttle past the "easy" point!
Why not just use a boost gauge and be done with it? I can't imagine that modifying a turbo that had already had issues in some trucks (you may need warranty work on it at some time) would be a good idea.
The best way to control your peak boost pressure is to install a blow-off valve on the boost line. It is not related to the turbo, and can cause no damage. It is nothing but a self-seating valve that can be set a speficified pressure level to vent anything above the level you set. That will control your maximum pressure, and installation is nothing more than drilling and tapping somewhere along the pressurized side of the intake.
The best way to control your peak boost pressure is to install a blow-off valve on the boost line. It is not related to the turbo, and can cause no damage. It is nothing but a self-seating valve that can be set a speficified pressure level to vent anything above the level you set. That will control your maximum pressure, and installation is nothing more than drilling and tapping somewhere along the pressurized side of the intake.
I have a picture of a crashed helicopter I was piloting when the boost relief valve opened prematurely during a maximum performance take off. What do you mean can cause no damage?
I have a picture of a crashed helicopter I was piloting when the boost relief valve opened prematurely during a maximum performance take off. What do you mean can cause no damage?
Well....I guess THAT is damage...
But on our trucks, no harm would be done if the valve stuck open...you would just lose some boost until you fixed the valve. Many of the rice turbo cars use blow-off valves in place of wastegates. Its as simple as it is effective.
I thought that the problem was over spinning the turbo, neither a wastgate or a popoff valve wound slow the turbo down would it?
I am not aware of this. However, there are some overBOOST problems out there...Choctaw Bob is putting out 35 lbs with just a K/N FIPK and a Predator...When I popped a head gasket, there is no telling what I was running. I plan to install one as insurance.
As for overspinning, I have not heard of it, however I am not denying it as an issue. Someone else may know about it around here.