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Complete battery cable replacement

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Old Jan 23, 2025 | 07:16 PM
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Complete battery cable replacement

So what is the top kit nowadays?

Planning right now and will replace this spring or summer

Thanks
 
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Old Jan 23, 2025 | 07:57 PM
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For most on here it's probably DIY following a similar setup to what Sous posted a few years back. https://www.ford-trucks.com/forums/1...energized.html

If you're wanting to avoid the DIY route, Probably the kit from CE Auto Electric Supply. I've seen it recommended by a few people in the past.
 
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Old Jan 23, 2025 | 09:05 PM
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I forget what company @FordTruckNoob went with, but CE sounds right. He has been very happy with their product and may be able to tell you a bit more in his own words.

​​​​​​
 
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Old Jan 23, 2025 | 09:27 PM
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Yup, CE Auto Electric is the one. I liked their battery, starter and alternator cable kits so much I had them fabricate the cables for the trailer mover too.
 
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Old Jan 23, 2025 | 09:32 PM
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There was a cable company at the 7.3 Summit but I can’t remember their name. I also don’t remember if they did full cable kits or just custom stuff. Maybe @ESwift will remember.
 
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Old Jan 24, 2025 | 01:39 AM
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You can make em yourself for about $300-350 but you need to buy this tool for $40
 
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Old Jan 24, 2025 | 07:30 AM
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Top kit for quality or price?

My oem cables were in horrible shape and I was short on cash so I went with this one. Fit was great and quality seems good enough for my needs ymmv.



 
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Old Jan 24, 2025 | 07:59 AM
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DIY for me...and make sure whatever route you choose; to use OFC rather than CCA cable
 
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Old Jan 24, 2025 | 08:10 AM
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I made my own, used welding cable, upgraded the size, FTZ Power Lugs etc. not the cheapest or easiest, but it was done right.
Reading the specs on the CE electric site, if true...thats a good setup, marine cable, FYZ Power Lugs, can't ask for much better, the price reflects.
 
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Old Jan 24, 2025 | 08:51 AM
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I am usually the first one to advocate for DIY but having priced out both my truck's cables and the trailer mover's cables, I discovered that CE Auto Electric is actually very competitive.
 
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Old Jan 24, 2025 | 10:57 AM
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Stay away from welding cable. Welding cable is a poor choice for battery cables.
 
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Old Jan 24, 2025 | 11:08 AM
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Oh???? Please tell us why..

Welding cable designed to carry higher voltage, more flexible, better heat, oil and scuff resistant than battery cable, general rule is that you can use welding cable for battery cable, but you can't use battery cable for welding.
 
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Old Jan 24, 2025 | 11:42 AM
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It's extra flexible due to it using very fine wire strands. Because of those fine strands, any corrosion will affect the capacity of the cable by orders of magnitude more than that of a standard battery cable. Additionally, the capillary effect is stronger with the finer strands and will draw anything corrosive further inside the cable. If you live in the desert, you can probably get away with it, but I'd never recommend using it.
 
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Old Jan 24, 2025 | 12:47 PM
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As an avid boater, I was very interested in your statement on the different capillary action between welding cable and battery cable, could not find anything.

I use marine rated cables on my boats, marine cable actually has a higher strand count than welding cable. What makes marine cable different is that each strand is galvanized,, it's also much more expensive.

My truck doesn't spend much time submerged in salt water, so marine grade wires are overkill.

​​​​​​We all know the key pieces to avoiding water ingress: good crimp where the wire and terminal are solid, sealing the crimp with marine heat shrink (glue lined).
It's interesting that you don't recommend it, but the wire/cable manufacturers have no issues with using welding wire for batteries, but will clearly state do not use battery cable for welding.

​​​
 
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Old Jan 24, 2025 | 01:13 PM
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It isn't just me, it's every auto electric person I've talked to. And yes, tinned marine cables are a lot less susceptible to corrosion.
 
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