Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Ignition actuator rod replacement

Thread Tools
 
Search this Thread
 
Old Dec 24, 2024 | 08:51 AM
  #1  
Ratsnesthd's Avatar
Ratsnesthd
Thread Starter
|
Cross-Country
Joined: Mar 2021
Posts: 85
Likes: 9
From: Wisconsin
Ignition actuator rod replacement

Ignition actuator rod replacement. Does anyone have a video or a link to the easiest way to replace the plastic actuator rod with the metal pin in it on a 1996 f 150 . Tilt column . Mine went south. I currently removed the ignition switch and moving it manually to start:
 
Reply
Old Dec 24, 2024 | 09:59 AM
  #2  
jas88's Avatar
jas88
Lead Driver
20 Year Member
Joined: Feb 2002
Posts: 7,958
Likes: 592
From: Greater Austin, Texas
Club FTE Silver Member

Here is a step-by-step I typed up when I did mine about 10 years ago.

Edit: Nevermind, my procedure is for 87-91.

 
Reply
Old Dec 25, 2024 | 08:41 AM
  #3  
C6Scott's Avatar
C6Scott
Mountain Pass
Liked
Loved
Community Favorite
Joined: Jul 2021
Posts: 107
Likes: 28
From: Indianapolis IN
Originally Posted by jas88
Here is a step-by-step I typed up when I did mine about 10 years ago.Steps for Replacing Steering Column Actuator 1987-91
it’s a whole different procedure on a 1996 as it has a different type column in it. Personally I recommend removing the column and doing it on a bench. I just feel that’s way easier than doing it in the truck.
 
Reply
Old Dec 25, 2024 | 09:02 AM
  #4  
C6Scott's Avatar
C6Scott
Mountain Pass
Liked
Loved
Community Favorite
Joined: Jul 2021
Posts: 107
Likes: 28
From: Indianapolis IN
Originally Posted by Ratsnesthd
Ignition actuator rod replacement. Does anyone have a video or a link to the easiest way to replace the plastic actuator rod with the metal pin in it on a 1996 f 150 . Tilt column . Mine went south. I currently removed the ignition switch and moving it manually to start:
you have to remove the tilt head on the column to do it right. Unplug the battery That means the steering wheel, clock spring if it’s air bag, turn signal cam, clip, and the two metal pieces between the clip and the top bearing. You’ll have to remove the two metal levers that lock the tilt mechanism in place and they are spring loaded. Also the gear and retainer in the cylinder behind the ignition lock. This gear and retainer has to be reinstalled in the proper timing with the plastic rod. Then the two big torx screws holding the head on. Also spring loaded. I personally think if you are going to go this far all three column bearings should be replaced. And the lower activator should be removed cleaned up and re-greased minimum. I think it’s a job best left to a pro. It’s what I specialize in so if you decide to send it to a shop let me know. If you do it yourself and need help pm me.
 
Reply
Old Dec 25, 2024 | 09:07 AM
  #5  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,401
Likes: 2,607
From: Near Salt Lake City
Club FTE Silver Member

I just drop the steering column down in my lap sitting in the drivers seat to fix 'em
The 96 has a plastic actuator where the older ones were the metal ones
Both about the same where you need to "clock" the little gear in there on the back of the ignition key and cylinder
I don't have a 96 service manual, but the procedure is in the Ford service manuals (available free at your library on AllData)
I'll tell you how to do it
Lower column knee bolster removed, column shrouds removed, air bag removed, steering wheel removed, air bag sliding contact removed and set aside still wired up.
Turn signal switch removed, key in on position, disconnect battery install memory saver in lighter socket.
Poke pin and remove ignion lock cylinder with the key in it and leave in on position
Here is where you pay attention and maybe take a picture of the plastic gear behind that key and cylinder you just removed
That is the gear that must be "clocked" corectly when you go back together with the key (part os the actuator you are replacing)
 
Reply
Old Dec 25, 2024 | 09:15 AM
  #6  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,401
Likes: 2,607
From: Near Salt Lake City
Club FTE Silver Member

Once you have that out and have taken a picture, you are down to the tilt pins (and the upper column bearings)
Remove the upper bearing retainer and sleeve
Then pull the tilt pins using the threaded holes and a pair of dykes or pliers and a screwdriver, or they make special little slide hammer pullers just for those tilt pins
They are really not in there too tight
Once the tilt pins are out, the tilt upper housing will come away and the actuator can then be replaced
There are several hard parts to that job and getting the tilt back together is one of them
Use the tilt lever while you push the spring back so you can install one pin and a screwdriver in the other hole
The correct clocking of the gears is the other hard part
Good luck, Merry Christmas
A bunch of us have done this job and I am sure i forgot something
 
Reply
Old Dec 25, 2024 | 09:25 AM
  #7  
Soup bean's Avatar
Soup bean
Cargo Master
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2021
Posts: 2,252
Likes: 742
From: Maryland
Here's a video on properly aligning the key cylinder gear:
When the key cylinder gear is turned fully clockwise, it should engage the last gear on the plastic linkage.
 
Reply
Old Dec 25, 2024 | 09:30 AM
  #8  
Soup bean's Avatar
Soup bean
Cargo Master
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2021
Posts: 2,252
Likes: 742
From: Maryland
And a video on the spring and snap ring install with a piece of PVC pipe and threaded rod:
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Dec 25, 2024 | 09:41 AM
  #9  
Soup bean's Avatar
Soup bean
Cargo Master
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2021
Posts: 2,252
Likes: 742
From: Maryland
A pretty thorough write up with pictures:
https://www.fullsizebronco.com/threa...olumns.181708/
 
Reply
Old Dec 25, 2024 | 09:45 AM
  #10  
Soup bean's Avatar
Soup bean
Cargo Master
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2021
Posts: 2,252
Likes: 742
From: Maryland
The pictures from the write up: https://www.supermotors.net/registry/21166/74067-2
 
Reply
Old Dec 25, 2024 | 10:55 AM
  #11  
Ratsnesthd's Avatar
Ratsnesthd
Thread Starter
|
Cross-Country
Joined: Mar 2021
Posts: 85
Likes: 9
From: Wisconsin
Wow . Thank you all. Amazing the response . Wish I was in some of your back yards and I’d just let you do it.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mackendw
1987 - 1996 F150 & Larger F-Series Trucks
7
Oct 31, 2024 02:50 PM
krogge
1999 - 2003 7.3L Power Stroke Diesel
11
Apr 3, 2024 10:33 AM
Bandit91
1987 - 1996 F150 & Larger F-Series Trucks
8
Mar 12, 2012 11:36 AM
Jaken86
1978 - 1996 Big Bronco
7
May 2, 2004 04:19 PM
frozen bronco
1978 - 1996 Big Bronco
10
Dec 13, 2002 09:10 AM




All times are GMT -5. The time now is 12:53 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE