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Starter fusible link issue

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Old Sep 9, 2023 | 07:31 PM
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From: Merica Baby!!!
Starter fusible link issue


As you can see here I jumped the wrong battery and this happened. I was able to get the thing I am holding in my hand out of the starter but I can’t get the other part out of the solenoid. I have no knowledge of any of this. I have never seen anything like it.
 
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Old Sep 10, 2023 | 08:23 AM
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you are going to have to remove the starter and at minimum replace the solenoid.
probably the starter too if that lug came out of the starter.
 
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Old Sep 10, 2023 | 03:15 PM
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From: Merica Baby!!!

This is the part that came out of the starter I can get it back in. Would I still need a new starter? How many bolts hold in the starter? If I just need a new solenoid I can pick one up today. The truck has some engine problems but I’m trying to sort through them. I am considering dropping a 7.3 Idi in.
 
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Old Sep 10, 2023 | 03:52 PM
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that goes inside the starter case, rite?
you have to take the starter apart to put it back in.
it would probably just be easier to get it rebuilt while you have it out.
depending on what starter is in the truck, either two or three bolts.
the two outer bolts you can see, and one up between starter and block you cant see and need an extension on the socket to get too. you need a lot of patience and cuss words to get that one out.
the gear reduction starters are a lot better than the big direct drive units.
 
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Old Sep 10, 2023 | 08:24 PM
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From: Merica Baby!!!
Well shoot. It goes in the starter case but I was able to pull it out of the little hole and unbolt it. So I could still put it back. The starter worked great until I burned up the linkable fuse.
 
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Old Sep 10, 2023 | 08:26 PM
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From: Merica Baby!!!
I was hoping it would be easy to get out. There is an easy way to test it though. I might just pull the two bottom bolts and see if it comes off.
 
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Old Sep 10, 2023 | 11:26 PM
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From: Merica Baby!!!







well I got it out and took some photos for you. I know I at least have to replace the solenoid. But as for the starter I can’t find the fusible link or any of the parts that come out of it. Or one that has it. So I think I need a whole new starter. I am on a budget but I need something that is reliable spins fast and is cheep. The engine has problems. I don’t know if I’ve said this yet but I might swap a 7.3 idi into the truck and if I do I will put the new parts I’ve put on this Motor onto that one.
 
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Old Sep 11, 2023 | 04:08 AM
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what are you calling a fusible link, the strap that goes from starter to solenoid?

the only fusible links on these trucks are in the charging circuit and main cab power circuits. they come off the fender mount starter relay in are part of the main wiring harness.
 
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Old Sep 11, 2023 | 02:15 PM
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From: Merica Baby!!!
Yes that is what I was calling the fusible link. Turns out I need a new starter. Do you have any recommendations?
 
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Old Sep 11, 2023 | 03:09 PM
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If you have a local rebuilder service, I would go there
 
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Old Sep 11, 2023 | 04:45 PM
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From: Merica Baby!!!
I do but they are expensive and take a long time. I ended up just getting a new starter. It doesn’t look as sturdy but it has a lifetime warranty. Was the old starter original?
 
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Old Sep 11, 2023 | 07:58 PM
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probably was. is the new one smaller?
 
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Old Sep 13, 2023 | 02:10 PM
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From: Merica Baby!!!
Yes it is. And it works like a charm. Now my truck starts without starting fluid.
 
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Old Sep 14, 2023 | 08:51 AM
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From: Bahstun
Some of the new starters are a lot smaller in physical size but the gear reduction and a higher speed motor seems better than some of the older direct drive ones
 
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