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Stumble / Stall at idle

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Old Nov 8, 2022 | 07:22 AM
  #1  
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From: The ATL
Stumble / Stall at idle

Hi Folks! Hoping someone here has an idea for what this might be and can point me to where to start looking.

2000 Excursion with nearly 450K on the clock.

The truck occasionally will stumble and sometimes stall out when idling (like at a stop light). It'll start back up every time. I'm not totally sure, but it seems to happen more often if I've turned the truck on and off several times in a short amount of time. It doesn't do this all the time and doesn't seem to do it at all once I've driven for more than 15-20 minutes. I checked with Torque Pro and I can see the HPOP pressure (which is normally ~500psi at idle give or take) fluctuating when she's stumbling. The pressure will drop to 200psi or so, the computer or whatever will blip the throttle and pressure will shoot up to ~1000psi and she'll hunt around like this for a moment and sometimes just turn off.

In the last few months I've replaced the following;
HPOP - T500
ICP, IPR & CPS - Ford Motorcraft from Amazon
ICP & IPR pigtails
Fuel pump - Bosch

In the last couple of years I've;
Removed, disassembled, cleaned, shimmed and reinstalled the injectors with new o-rings
Replaced the injector cups
Re-sealed the plenums
Rebuilt the original turbo
Bellowed up-pipes
Removed the in-tank fuel screens

Thanks in advance for any helpful replies!
 
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Old Nov 8, 2022 | 08:20 AM
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May try running w/ icp sensor unplugged to see if things change any. Your description sounds like the pcm is loosing control of the hpo though. Possibly failing ipr coil or the valve needs cleaning
 
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Old Nov 8, 2022 | 08:31 AM
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Good chance you got a fake Motorcraft ipr off Amazon. If you still have the old one swap it in.
 
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Old Nov 8, 2022 | 08:46 AM
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Originally Posted by Tpayne621
Good chance you got a fake Motorcraft ipr off Amazon. If you still have the old one swap it in.
I actually worried about this very thing. I don't know how to be sure. I'm a cheap b@$t@rd but one day maybe I'll learn that it's less expensive to pay more for the right part the first time rather than the second time.
 
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Old Nov 8, 2022 | 09:26 AM
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Originally Posted by SunBum
I actually worried about this very thing. I don't know how to be sure. I'm a cheap b@$t@rd but one day maybe I'll learn that it's less expensive to pay more for the right part the first time rather than the second time.
Usually the real ones are in a tinfoil type bag coverd in oil. The fake ones usually just in a clear bag. Also color of the orings. Real green are usually fake and darker green are generally the real ones.

That's not to say their not catching on and changing packaging to match real Motorcraft more though.
 
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