Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

VSM removal options

Thread Tools
 
Search this Thread
 
Old Aug 26, 2021 | 03:48 PM
  #1  
itellyouwhat's Avatar
itellyouwhat
Thread Starter
|
5th Wheeling
Joined: Aug 2021
Posts: 49
Likes: 4
VSM removal options

I need to remove the VSM on my 2002 F250. I've read through the forums and it seems like the consensus is to lie on your back and put your hand underneath the dash near the hump to get to this little gremlin. Well, I tried for about two hours and I just can't do it. I've got big hands and they barely fit through the gap.. Getting a ratchet up there with one hand and trying to turn it just isn't working. Hell I can't even get the connectors off even though I've squeezed until my fingers are numb. I'm afraid without being able to use both hands for the ratchet that I'm going to end up pulling a random wire out of a connector somewhere on accident and then I'll be stuck chasing down some electrical issue.

Can anyone confirm the nut size? I saw on one video I was watching that it's 10mm, but I feel like when I get the deep well socket over it it's not fitting correctly. Of course I really have no idea because I can't see what I'm doing.

I've seen a few people say that removing the radio doesn't give you access to the bolts.

So what does that leave me with? Any other options? I've found a couple of videos of people taking apart the dash, but it seems like they're either taking it clean off and pulling the whole thing out as a unit or just changing out the instrument cluster. Not sure how to get behind the circled area in the photo. If anyone has any good advice or video links I would appreciate it.

At this point I would even consider paying for someone to do it as I want to get it out of there ASAP but the truck doesn't currently have a PCM or an IDM so it's stuck in the driveway.


 
Reply
Old Aug 26, 2021 | 05:00 PM
  #2  
josht's Avatar
josht
Laughing Gas
Joined: Apr 2006
Posts: 1,121
Likes: 267
From: Middle Georgia
Don't know if this might help. I had to look up VSM and this was in the tech folder at top of forum.

https://www.ford-trucks.com/forums/1...l#post18744085

Don't know about removing center dash, but might be something in the tech folder about that too.
 
Reply
Old Aug 26, 2021 | 06:12 PM
  #3  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
The Ford Service Manual instructions are attached, but they leave a lot to be desired. It does not state the nut size, sorry. This post claims the nut is 10mm, like you heard in the video you watched.

I searched for "Ford Super Duty VSM" and selected the first video that came up that said location or removal in it, I have included it below.

Where are you located roughly, there may be someone in your area that can offer a hand.

Hopefully this helps.

 
Attached Images
File Type: pdf
VSM removal.pdf (401.3 KB, 102 views)
Reply
Old Aug 27, 2021 | 09:22 AM
  #4  
AubieTN's Avatar
AubieTN
Tuned
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2007
Posts: 431
Likes: 66
I’ve looked at the removal of the VSM in my ‘02 and it appears that with the radio removed and the cup holder completely removed, the removal of the VSM is possible. The nuts are 10mm, will need a long 1/4” extension and possible swivel joint. My hands are big but I can reach thru the radio access and touch the three connectors. My truck is a daily driver so I’m not sure I want to remove the VSM not knowing if the truck will run with it disconnected.
Good hunting.
 
Reply
Old Aug 27, 2021 | 02:55 PM
  #5  
itellyouwhat's Avatar
itellyouwhat
Thread Starter
|
5th Wheeling
Joined: Aug 2021
Posts: 49
Likes: 4
Originally Posted by AubieTN
I’ve looked at the removal of the VSM in my ‘02 and it appears that with the radio removed and the cup holder completely removed, the removal of the VSM is possible. The nuts are 10mm, will need a long 1/4” extension and possible swivel joint. My hands are big but I can reach thru the radio access and touch the three connectors.
Thanks, I'll give removing the radio and cup holder a try. I've seen how to remove factory radio but this one is aftermarket and I've seen a few dash kits for my model that say once they're installed they're not easily removable. So hopefully this is not the case with mine. Can't hurt to give it a shot.

Originally Posted by Sous
The Ford Service Manual instructions are attached, but they leave a lot to be desired.

Where are you located roughly, there may be someone in your area that can offer a hand.
I'm in Dallas. Hey I appreciate those links. I'm curious, in the service manual it says " Remove the lower center dash trim panel. For additional information, refer to Section 501-12."

Do you happen to have that section?

 
Reply
Old Aug 27, 2021 | 03:11 PM
  #6  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
I do... So, here is what 501-12 has listed...



I have uploaded the top three sections under "Removal and Installation" for you to reference if you like. They are Instrument Panel, Cluster Finish and Center Finish.

As for the aftermarket radio, they "usually" come out with the dash/instrument cluster bezel as one piece. Then, the stereo can be disconnected from the bezel. Not difficult, just a PIA.

 
Reply
Old Aug 28, 2021 | 03:53 PM
  #7  
itellyouwhat's Avatar
itellyouwhat
Thread Starter
|
5th Wheeling
Joined: Aug 2021
Posts: 49
Likes: 4
Originally Posted by Sous
I do... So, here is what 501-12 has listed...

I have uploaded the top three sections under "Removal and Installation" for you to reference if you like.
I appreciate you uploading that for me.

I decided just to plunge in and take the dash apart and while it was a PITA, in the end it made it much, much easier for me to get that VSM out. It's really in a terrible location.

I'm sure most of you mechanically minded guys could just figure it out yourself no problem, but I went ahead and snapped a few pics in case any other newbies like me end up reading this thread.

First, follow the first half of this video:

Note - I had a turbo gauge that was mounted in a location that made it hard to pull off the dash panel. I kept worry thinking I was going to snap it, but in the end It came out fine. I will clarify for anyone who has an aftermarket radio that doesn't have an easy removal mechanism, when you take the dash panel off, the whole radio slides out with it, so just be prepared because it puts a lot of weight on that plastic piece and you have to unplug the wires in the back of it, of course.

Next you'll have eight 7MM bolts you have to take out. Four for the cupholder and four for the lower panel (the one that covers exactly where you need to see). The bottom left red arrow that I drew on the photo below should be further over to the left, but you'll figure it out.



There are two that you access by looking down through the hole in the dash at the top of the cupholder tray.



Unplug the connectors on that panel



Now you have a lot more room!


View of the VSM. It is mounted to two bolts and you remove it by unplugging the three wire connectors and then use a 10 MM deep well socket on two nuts and then lifting it off the bolts. I am really glad I took the dash apart as I know other people have done it by just sticking their hand under the dash but I don't think I could have done it.





Finally out of the truck




View of the connectors. Mine were really hard to get off. I have a pretty strong grip but it was still a bear getting them to release. I had to put a crazy amount of pressure on the gray one.



Just a note, the drivers side bolt on my unit had some kind of plastic cap on it as shown below.



Now that sucker is out and I'm crossing my fingers I don't have to do that again.

Thanks everyone for the help.
 
Reply
Old Aug 28, 2021 | 04:42 PM
  #8  
AubieTN's Avatar
AubieTN
Tuned
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2007
Posts: 431
Likes: 66
ITUW, so what are your plans for your VSM now that it’s out? Will the truck start, run, etc with it out? What year is your truck, 2002 or 2003?
Nice job removing the dash with pics, patience is essential.
Nice job.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Aug 28, 2021 | 05:14 PM
  #9  
itellyouwhat's Avatar
itellyouwhat
Thread Starter
|
5th Wheeling
Joined: Aug 2021
Posts: 49
Likes: 4
Originally Posted by AubieTN
ITUW, so what are your plans for your VSM now that it’s out? Will the truck start, run, etc with it out? What year is your truck, 2002 or 2003?
Nice job removing the dash with pics, patience is essential.
Nice job.
Thanks! Patience is right. I broke a tiny plastic catch on the wiring connector that goes to my dome light switch because I couldn't get the connector off and I didn't take my time. It shouldn't affect the function though, and that was at the beginning of the process. After that I just slowed down and took my time.

The truck is a 2002. My plans for the VSM is to send it to a company called Repair Laboratory who say they can repair broken ones. By doing it this way I won't have to worry about programming, and it's a little cheaper than finding one on ebay or wherever. My symptoms were sporadic power windows, door ajar light staying on all the time (even though I made sure all the door latches were freed up) and a power issue with the radio. All classic symptoms of a VSM from what I can tell. I'll edit this post once I get the repaired unit back and state whether or not the repair worked.

I'm not planning on attempting to start or drive it without the VSM on it, I'm just going to wait until it gets back. I had my PCM and IDM tested and I'm waiting on them to get back to me, so I couldn't try to drive it right now even if I wanted to.




 
Reply
Old Aug 28, 2021 | 05:30 PM
  #10  
AubieTN's Avatar
AubieTN
Tuned
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2007
Posts: 431
Likes: 66
Thanks for your response sir.
 
Reply
Old Aug 28, 2021 | 08:01 PM
  #11  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
No problem at all. I always try to help out when and where I can in an effort to pay it forward or pay the FTE community back for all of the help, advice and guidance it has provided to me along the way.

I am glad you got it sorted out!
 
Reply
Old Feb 12, 2026 | 03:20 PM
  #12  
sawyerstephens307's Avatar
sawyerstephens307
1st Gear
Joined: Feb 2026
Posts: 1
Likes: 1
have you seen/tried taking off the dash bezel so you're no just reaching through the radio hole?

never mind, I didn't see that you got it figured out
 

Last edited by sawyerstephens307; Feb 12, 2026 at 03:22 PM.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MasterX
Excursion - King of SUVs
6
Sep 26, 2020 09:25 PM
ztodd377
1999 - 2003 7.3L Power Stroke Diesel
7
Nov 10, 2019 07:03 PM
HUBBSTER
Excursion - King of SUVs
8
Feb 11, 2012 11:00 PM
Butch(OH)
1999 - 2016 Super Duty
2
Aug 16, 2006 02:18 PM
TheMachfather
1973 - 1979 F-100 & Larger F-Series Trucks
7
May 10, 2004 11:04 PM




All times are GMT -5. The time now is 11:47 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 09:39:23


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE