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Engine performance way down

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Old May 22, 2021 | 06:45 PM
  #1  
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Engine performance way down

Went from 12s to 4.7 mpg unloaded. No codes! All my numbers look right on but turbo boost looks low 5-20s psi
Sounds normal at idle and if I get on it but light pedal it sounds like a miss every couple of seconds. (Kinda like “brrrrrrrr brrrrrrr brrrrrrr”) Feels slower then normal.
checked cac boots all were tight. Intercooler not cracked, Replaced J pipe to turbo clamp.
Tried all 3 canned tunes on SCT x4 and that didn’t help. IP sensor IPR just replaced right before this started. Wire harness is a month old along with back pressure senso and cleaned tube and turbo cleaned the month before.

Any suggestions ???

 
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Old May 22, 2021 | 07:29 PM
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Do you have EGR???
Is your air filter new?
What kind of diesel you fill your truck
Sounds like injectors, could be wrong
Last time you changed fuel filters? Check fuel pump, remove and clean fuel lines, check if one of your fuel lines got smashed and restricts fuel flow
All those sensors you replaced were OEM? I had a cheap china IPR and after 3 days i had to crank it 3 times to get it started
Turbo cleaning was done correctly?
Have NO other idea what it could be if you give me more details i could help you
 
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Old May 22, 2021 | 07:43 PM
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Originally Posted by Simon Espinola
Do you have EGR???
Is your air filter new?
What kind of diesel you fill your truck
Sounds like injectors, could be wrong
Last time you changed fuel filters? Check fuel pump, remove and clean fuel lines, check if one of your fuel lines got smashed and restricts fuel flow
All those sensors you replaced were OEM? I had a cheap china IPR and after 3 days i had to crank it 3 times to get it started
Turbo cleaning was done correctly?
Have NO other idea what it could be if you give me more details i could help you
Fuel filters, oil & oil filter, fuel pump & filters all recent including long block assembly. about the only parts not replaced recently are injectors, Ficm, degas, oil logs, branch tube, rockers, rocker box, flywheel, nuts and bolts.
all are OE including IPR but the back pressure sensors and air filter are not. EGR is J pipe style and intake valve is in place and plugged in. Diesel I usually get at Exxon but this last fill up today was at kroger.
 
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Old May 22, 2021 | 08:46 PM
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What could be:
Injectors
Could be a little bit the aftermarket EBP sensor but difficult
Bad wairing harness interference shields (not quite sure)
HPOP (sounds like its near death, mine before it died did all that brrr and bad throttle response)
Bad branch tube seals, bad stand pipes and dummy plugs, bad ball tube seals, check reasealing them, and so the injector seals
There could be a tiny (very tiny) high pressure oil leak
 
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Old May 22, 2021 | 08:55 PM
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Originally Posted by Simon Espinola
What could be:
Injectors
Could be a little bit the aftermarket EBP sensor but difficult
Bad wairing harness interference shields (not quite sure)
HPOP (sounds like its near death, mine before it died did all that brrr and bad throttle response)
Bad branch tube seals, bad stand pipes and dummy plugs, bad ball tube seals, check reasealing them, and so the injector seals
There could be a tiny (very tiny) high pressure oil leak
Doubt HPOP stage 1 brand new CNC not a rebuilt one. IP pressure reads real good 600 idle up to 3000s. All 3 engine harness’s are new Main, injectors and glow. Guess looking at injectors since about only thing I not replaced
 
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Old May 23, 2021 | 12:18 AM
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You sound like you know what you're doing, and everyone knows I don't; but, I'll throw this out anyway - check your oil level. Maybe you're losing fuel into the crankcase. Are your batteries good? FICM connections in good? And you're getting all your gears, not in 5 gear limp mode? Might as well check that your fuel bowl is filling up quickly, and while it's open do a bubble test. Is your Vref good? Check that vacuum hose coming off your passenger valve cover for cracks or holes.

The low MPG is what puzzles me. It seems like my MPG maybe improved a little whenever I've blown an injector - didn't have any power, but wasn't using as much fuel. And if your low power is due to low fuel pressure, again, you might have better MPG. If you were stuck in a low gear, I'd expect the low MPG, or towing with a stuck turbo. But just driving unloaded with a stuck turbo, I'd expect better MPG than that. It's like you're losing fuel somewhere. Which is why I'd check your oil level.
 
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Old May 23, 2021 | 07:08 AM
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Originally Posted by IHateCommieCars
You sound like you know what you're doing, and everyone knows I don't; but, I'll throw this out anyway - check your oil level. Maybe you're losing fuel into the crankcase. Are your batteries good? FICM connections in good? And you're getting all your gears, not in 5 gear limp mode? Might as well check that your fuel bowl is filling up quickly, and while it's open do a bubble test. Is your Vref good? Check that vacuum hose coming off your passenger valve cover for cracks or holes.

The low MPG is what puzzles me. It seems like my MPG maybe improved a little whenever I've blown an injector - didn't have any power, but wasn't using as much fuel. And if your low power is due to low fuel pressure, again, you might have better MPG. If you were stuck in a low gear, I'd expect the low MPG, or towing with a stuck turbo. But just driving unloaded with a stuck turbo, I'd expect better MPG than that. It's like you're losing fuel somewhere. Which is why I'd check your oil level.
oil level is where it’s always been. I’ll check fuel pressure again but has always been 50s since I put this rig together. Power feels down but seems related to turbo boost. When 5ish sluggish but once hits high teens seems close to normal just not quite the same as was before this miss started.
 
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Old May 23, 2021 | 07:51 AM
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You can always disconnect the EBP and see if that has any affect. It should run well enough without it (IF the sensor is the only issue).
 
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Old May 23, 2021 | 09:09 AM
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It could be injectors for such weird problem
 
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Old May 24, 2021 | 01:08 PM
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You probably have an issue with your FICM and/or injectors especially since you mentioned the truck sounds fine but doesn't go anywhere.

With the latest flash, it's designed to cover up questionable injectors and make them perform until they can't.

It does this 1 of 2 ways:

1. Overfuels injector(s) on the opposite site of the engine to compensate for a weak injector. (spins the crank faster)

2. IF more than two injectors are failing, it brings the rest of them down to the level of the weakest injector. The truck still runs and gets down the road, but won't leave you on the side of the road....yet

The latter unless I'm sadly mistaken, is what I believe may be happening.
 
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Old May 24, 2021 | 03:08 PM
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hey TD!
Sound like mine did when you did the diag on it. Smooth but no power, terrible mileage. Ran like a top with new injectors. If you remember I tried to polish my spool valves and got something wrong.

My son in law had an ‘03 6.0 doing similar, he had done some exhaust work on it and suddenly no power. He had mixed up the vacuum lines for the MAP and coolant valves.
 
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Old May 24, 2021 | 04:33 PM
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INJECTORS ARE THE PROBLEM
 
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Old May 24, 2021 | 04:47 PM
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Interesting, Roger. Good info I hadn't read before. I still owe you a beer.
 
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Old May 24, 2021 | 04:59 PM
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Generally it is good to start with using a diagnostic tool to point you to possible problems.
What code reader or tools do you have to read sensor outputs?
 
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