Notices
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Made an oops 1985 6.9L

Thread Tools
 
Search this Thread
 
Old May 23, 2021 | 06:36 PM
  #61  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Needs more exhaust pipe but we are mobile
 
Attached Files
Reply
Old May 23, 2021 | 06:39 PM
  #62  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Originally Posted by Franklin2
I assume you were looking at the diagram below? They must pick up the ground for the tach from the circuit board. It shows the other wires. You need to make sure you use the circuit board if you are going to use the factory gauges, so you will also be utilizing the gauge voltage regulator. You need to pick up that resistance wire also.


Yes thats the plan. Currently working on unlooming the wires so the stock plugs and wire colors will be used. Runs fantastic so on to generator head mount.
 
Reply
Old May 23, 2021 | 07:15 PM
  #63  
BigBlue2's Avatar
BigBlue2
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2002
Posts: 5,319
Likes: 1,244
Originally Posted by Red60
Needs more exhaust pipe but we are mobile
I'm not able to see your videos on my phone. Any chance you could upload them to FTE so we can watch em on the forum?
 
Reply
Old May 23, 2021 | 07:18 PM
  #64  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Originally Posted by BigBlue2
I'm not able to see your videos on my phone. Any chance you could upload them to FTE so we can watch em on the forum?
Those are uploaded to FTE. Gotta download it to watch when I tested it. Then on my iphone i had to open the download manually (blue arrow top right).
 
Reply
Old May 23, 2021 | 07:23 PM
  #65  
BigBlue2's Avatar
BigBlue2
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2002
Posts: 5,319
Likes: 1,244
Originally Posted by Red60
Those are uploaded to FTE. Gotta download it to watch when I tested it.
Yea I did download them but they wouldn't open. I think there's a way to embed them on the forum so they open there. Maybe I don't have the right app or something went south in the download?
 
Reply
Old May 23, 2021 | 07:31 PM
  #66  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Originally Posted by BigBlue2
Yea I did download them but they wouldn't open. I think there's a way to embed them on the forum so they open there. Maybe I don't have the right app or something went south in the download?
Not sure how to do it differently. I captured the movies within the FTE app. Do you have Andoid or Apple product? Maybe the moderator can assist!?
 
Reply
Old May 23, 2021 | 07:38 PM
  #67  
BigBlue2's Avatar
BigBlue2
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2002
Posts: 5,319
Likes: 1,244
Originally Posted by Red60
Not sure how to do it differently. I captured the movies within the FTE app. Do you have Andoid or Apple product? Maybe the moderator can assist!?
Android. It's no big deal. I know what a 6.9l sounds like.

But hopefully I can figure it out before you get the generator hooked up!

I'm seeing a giant flywheel between two pillow blocks on an axle with the 7 to one pulleys next to the flywheel and on the same axle. Engage a PTO to the axle then turn on the ignition, hit the glow plugs and then give the flywheel a good hard shove! LOL...
 
Reply
Old May 23, 2021 | 07:47 PM
  #68  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Originally Posted by BigBlue2
Android. It's no big deal. I know what a 6.9l sounds like.

But hopefully I can figure it out before you get the generator hooked up!

I'm seeing a giant flywheel between two pillow blocks on an axle with the 7 to one pulleys next to the flywheel and on the same axle. Engage a PTO to the axle then turn on the ignition, hit the glow plugs and then give the flywheel a good hard shove! LOL...
The movie shows how smooth this is operating. Super happy so far. At least here is a current picture of the apparatus.



 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old May 23, 2021 | 11:26 PM
  #69  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
All the wiring is sorted out except the tachometer so Im just praying and relying on the factory wiring & color program! Things got lots less complicated once I pulled the loom wrap off and 80% of the wires do not apply.
 
Reply
Old May 24, 2021 | 02:53 PM
  #70  
Franklin2's Avatar
Franklin2
Moderator
25 Year Member
Photogenic
Community Builder
Community Influencer
Joined: Jan 2001
Posts: 56,984
Likes: 2,738
From: Virginia
Club FTE Gold Member
Dude. You have that nice tractor and you are not utilizing the pto on that to run the generator?
 
Reply
Old May 24, 2021 | 03:16 PM
  #71  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Originally Posted by Franklin2
Dude. You have that nice tractor and you are not utilizing the pto on that to run the generator?
What, so I cant use the tractor for anything when the powers out? Also my tractor Horsepower is slightly too low at the PTO...
 
Reply
Old May 25, 2021 | 11:23 PM
  #72  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Factory Gages work great

Gages work, tested them with engine running today. Built battery trays and started the genhead mounting visualization. Take my time and do it right once so working out the details before any materials are cut to minimize SWAG later...
 
Reply
Old Jun 2, 2021 | 09:52 PM
  #73  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Test Pull!

Got everything fabbed up and welded. Waiting on the correct pulleys and belts to come in. I had a single grove onhand that is the wrong size but was able to do a test run with it and verify the genhead is viable and mounting bracket layout.

Due to pulley sizing, I had to operate the engine at 2000 RPM... its kinda intimidating and bad@ss up close! Ran smooth as a top the whole time.

I will post pics and loadbank results once I get the correct pulley and belts installed. Today was just a test run to make sure Im on the right path and Generator head wasn’t flat... I do want to run it slower! Shooting for 1200RPM for the first loadbank test to see how much loads affect it.




 
Reply
Old Jun 2, 2021 | 11:12 PM
  #74  
BigBlue2's Avatar
BigBlue2
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2002
Posts: 5,319
Likes: 1,244
With my 3:55 rearend and my T19 manual 2000 rpms translates to 70 mph down the freeway, FYI.

 
Reply
Old Jun 9, 2021 | 11:15 PM
  #75  
Red60's Avatar
Red60
Thread Starter
|
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Loadbank results

I made an official pull today. I have 3KW worth of loadbank for initial tests.

Interesting data set. The engine was warmed to operating temperature and shut down to grab assistance. Engine was set at fixed throttle position 1375RPM and throttle not changed. I stepped through the load test at 1 minute intervals. I will retest to see if there was an anomaly. Staging up:
0000W load/3780RPM/125Vx2
1250W load/3695RPM/125Vx2
2500W load/3680RPM/125Vx2
2750W load/3685RPM/125Vx2
3000W load/3645RPM/125Vx2

Stage down:
3000W/3645/125Vx2
2750W/3675/125Vx2
2500W/3720/130Vx2
1250W/3890/140Vx2
0000W/4090/150Vx2

Here are a few pics!




I’m a big enough man to admit when wrong. And after doing the test it makes sense. No matter what available torque there is, the definition of steadystate (motor not changing speed) means all forces are equal. Thus any resistance change MUST have a net effect on the RPM (no matter how slight). Based on this test data alone, matthewq4b is correct about the governor.
 
Reply



All times are GMT -5. The time now is 10:23 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE