Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Old Red Build Thread

Thread Tools
 
Search this Thread
 
Old Jun 5, 2021 | 09:07 AM
  #61  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,815
Likes: 708
From: Tobyhanma, PA
How are youbliking the powermaster starter? Any reason you went with that one over the other options out there? I know I'll need to do mine eventually.
 
Reply
Old Jun 21, 2021 | 05:36 PM
  #62  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by Edgethis
How are youbliking the powermaster starter? Any reason you went with that one over the other options out there? I know I'll need to do mine eventually.
I love it! It really turns the motor over fast and strong! Definitely worth the money!
 
Reply
Old Jun 21, 2021 | 05:39 PM
  #63  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Bed is removed…finally

So my dad and I finally got the time to pull the junk bed off of the truck!

Bed is off.

I can finally get to the cab corners so I can cut out all the rust, fix the rockers and floor pan, drop the tanks and replace them, restore the frame and coat with POR-15, and fix the destroyed leaf spring shackle. A lot of work will be going on here soon.



Carnage at the shackle.
 
Reply
Old Jun 21, 2021 | 09:30 PM
  #64  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,550
Likes: 2,034
From: North Texas
Phew. Serious rot!

Keep at it!
 
Reply
Old Jun 23, 2021 | 08:07 AM
  #65  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by Hit Man X
Phew. Serious rot!

Keep at it!
Luckily the frame is solid! Another year or two in a field with wet mud and leaves all over it, it would’ve probably been done for. Glad I could save this one.
 
Reply
Old Jun 23, 2021 | 08:34 AM
  #66  
TheFecalFanatic's Avatar
TheFecalFanatic
Laughing Gas
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2020
Posts: 1,232
Likes: 284
From: NT, See you in the
I know Sky and PMF offer SD spring conversion hangers to fit the new long leafs. Might be the time to do it if you were ever going to considering you need to get the rest of the brackets off. The SD leafs that bolt in are a good option too though.

Keep it up!
 
Reply
Old Jun 30, 2021 | 08:52 AM
  #67  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by Khan
I know Sky and PMF offer SD spring conversion hangers to fit the new long leafs. Might be the time to do it if you were ever going to considering you need to get the rest of the brackets off. The SD leafs that bolt in are a good option too though.

Keep it up!
I appreciate it! I’m going to look into it and see what I can do! Might just go ahead and completely re-do the suspension while the bed is off!
 
Reply
Old Jun 30, 2021 | 09:01 AM
  #68  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Leaf Spring Hanger Replaced

Finally got the old mangled leaf spring hanger replaced. Working on getting the frame covered with POR15 currently.

Rust took this hanger as a victim.

Had to grind the old rivets out and hammer on the hanger to get it off.

Quick spray of undercoating to cover the bare spot I had to wire wheel down. Everything else is getting POR-15.

This was before replacing the hanger. I wanted to get as much POR15 on the frame as I could before rain started hitting it and making the rust worse. When I’m done, both tanks will be replaced, the whole frame will be coated, and the hangers will have been replaced. I want this thing to outlive me.

Hanger is on. Had to run to Lowe’s after this to get the bolt for the leaf spring eye. If anyone is ever wondering, it’s a 9/16” x 5” bolt through there.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jun 30, 2021 | 10:31 AM
  #69  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,815
Likes: 708
From: Tobyhanma, PA
Looks nice. I need to do this to my truck, too. I'm not looking forward to pulling the bed.
 
Reply
Old Jun 30, 2021 | 07:17 PM
  #70  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by Edgethis
Looks nice. I need to do this to my truck, too. I'm not looking forward to pulling the bed.
Thank you buddy! Luckily I didn’t have to pull the bed gingerly on mine. It’s complete trash and I have a donor bed at the shop. I don’t want to imagine pulling the bed and having to make sure not to damage it. I’d need a lift or like 4 people to help.
 
Reply
Old Jun 30, 2021 | 11:03 PM
  #71  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,278
Likes: 1,658
From: Las Cruces New Mexico
Sweet dude, great progress on the old truck.
 
Reply
Old Jul 1, 2021 | 02:11 PM
  #72  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by z31freakify
Sweet dude, great progress on the old truck.
Thank you! Hoping to have it on the road by the end of fall!!
 
Reply
Old Oct 31, 2023 | 06:21 PM
  #73  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Update

After a long hiatus, I’m updating this thread. I pulled the motor out of the truck and tore it down in preparation for a new motor from J&K.



EBPV was stuck open from neglect. Deleted it before reinstall.

Watch those AC compressor bolts. One of mine broke off.

Got it out with a stud extractor.

Engine is out. Over 300k on this thing and it was still working hard. But it was tired and time for a new one.



 
Reply
Old Oct 31, 2023 | 06:34 PM
  #74  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
New engine build

Started off with a long block from J&K. Comp 910 springs, Smith Brothers push rods, Dieselsite head studs. I was really pleased with the delivery and customer service when I bought this engine.


Crate motor came in. Freight company delivered it right to my garage door when I was at work.

HPOP reservoir installed. New motor looked amazing.

Stage 1 injectors installed.

Almost ready to go back in the truck.
 
Reply
Old Oct 31, 2023 | 06:41 PM
  #75  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Motor is in and body work begins.

Got the motor installed and began bodywork. I’m no body man, so this was not very enjoyable for me.

Truck ready to receive a new heart.

We had a hard time getting this thing to lay in to the motor mounts.


This is where it really started to feel like I was gaining traction.


Rockers were trashed.

I’m no welder, so I did my best. This isn’t a show truck, but anything was better than having Bluetooth rockers.


Floor pan patch.

Cab corners were roached.

I got the new corners welded in and cut the step bars off as well.



Classic wheel arch rot.

This became the hardest part of the body work for me. Body filler did not want to agree with me when I got to that point.



This was a terrible bondo patch I found under the rear taillight.
 
Reply



All times are GMT -5. The time now is 09:51 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE