Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Throttle Position Sensor Replacement - Advice

Thread Tools
 
Search this Thread
 
Old Aug 24, 2019 | 09:27 AM
  #1  
Neo64's Avatar
Neo64
Thread Starter
|
Mountain Pass
Joined: Sep 2016
Posts: 103
Likes: 7
From: North Fork NY
Throttle Position Sensor Replacement - Advice

That check engine light on my 88 F150 has been on for awhile. I finally got the code off it this morning. It read: Code 63 throttle position circuit fault below minimum voltage. I figured I'll replace the throttle position sensor, I've changed a few on cars in the past and thought it should be an easy job. Then I realized as I opened the hood on the truck that the throttle body is mounted differently than the cars I worked on. They had the throttle cable mounted on the side of the throttle body and the sensor was located directly across from it. Easy to access and easy to replace. Not so on the truck. The throttle cable is mounted on top of the throttle body and the sensor is hidden below and difficult to reach. It looks as if I need to remove a few items from the throttle body to replace throttle position sensor. Has anyone done this before and can give me some pointers? I have some time before I tackle the job, because I had to order the part. Thanks!
 
Reply
Old Aug 24, 2019 | 10:53 AM
  #2  
sandymane's Avatar
sandymane
Lead Driver
Joined: Oct 2016
Posts: 6,185
Likes: 633
From: Houston/Sugar Land
Originally Posted by Neo64
That check engine light on my 88 F150 has been on for awhile. I finally got the code off it this morning. It read: Code 63 throttle position circuit fault below minimum voltage. I figured I'll replace the throttle position sensor, I've changed a few on cars in the past and thought it should be an easy job. Then I realized as I opened the hood on the truck that the throttle body is mounted differently than the cars I worked on. They had the throttle cable mounted on the side of the throttle body and the sensor was located directly across from it. Easy to access and easy to replace. Not so on the truck. The throttle cable is mounted on top of the throttle body and the sensor is hidden below and difficult to reach. It looks as if I need to remove a few items from the throttle body to replace throttle position sensor. Has anyone done this before and can give me some pointers? I have some time before I tackle the job, because I had to order the part. Thanks!
What engine do you have
 
Reply
Old Aug 24, 2019 | 11:30 AM
  #3  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,836
Likes: 2,437
Originally Posted by Neo64
The throttle cable is mounted on top of the throttle body and the sensor is hidden below and difficult to reach!
Throttle cable above and TPS below leads me to believe it is either a 302 or 351.

Unless you have tiny tiny fingers and a special screwdriver, I remove the throttle body to replace the sensor.
 
Reply
Old Aug 24, 2019 | 11:33 AM
  #4  
sandymane's Avatar
sandymane
Lead Driver
Joined: Oct 2016
Posts: 6,185
Likes: 633
From: Houston/Sugar Land
This should help. Sandy
 
Reply
Old Aug 24, 2019 | 04:44 PM
  #5  
Neo64's Avatar
Neo64
Thread Starter
|
Mountain Pass
Joined: Sep 2016
Posts: 103
Likes: 7
From: North Fork NY
Originally Posted by sandymane
What engine do you have
Yeah, that would have helped! 351
 
Reply
Old Aug 24, 2019 | 04:52 PM
  #6  
Neo64's Avatar
Neo64
Thread Starter
|
Mountain Pass
Joined: Sep 2016
Posts: 103
Likes: 7
From: North Fork NY
Originally Posted by My4Fordtrucks
Unless you have tiny tiny fingers and a special screwdriver, I remove the throttle body to replace the sensor.
I was hoping that there was some other easier way to do it and that I was missing something. This is such an easy job on others cars & trucks. Thanks
 
Reply
Old Aug 24, 2019 | 04:57 PM
  #7  
Neo64's Avatar
Neo64
Thread Starter
|
Mountain Pass
Joined: Sep 2016
Posts: 103
Likes: 7
From: North Fork NY
Originally Posted by sandymane
I feel better about what I’ll need to do after I watched this video. I now know after watching the vid I should order a gasket too. Thanks Sandy!
 
Reply
Old Aug 24, 2019 | 05:11 PM
  #8  
torq'ta 5 8's Avatar
torq'ta 5 8
Lead Driver
5 Year Member
Shutterbug
Liked
Loved
Joined: Jan 2019
Posts: 5,076
Likes: 865
From: N.W. Alabama
motorcraft TPS is the preferred brand you want
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Aug 24, 2019 | 07:48 PM
  #9  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,836
Likes: 2,437
It’s still an easy job. It should only take about 15 minutes start to finish.
 
Reply
Old Aug 24, 2019 | 10:53 PM
  #10  
fuelsmoke1's Avatar
fuelsmoke1
More Turbo
5 Year Member
Liked
Loved
Joined: Mar 2018
Posts: 635
Likes: 16
It's a pretty easy job. I swapped mine a year ago in my 5.0 in my 95 F-150. Just get a new TV gasket, mine ripped. I used vice grips to clamp the coolant hoses. No draining coolant that way. Mine had Phillips head screws to hold tps on. Use a quality screwdriver, breaking mine loose almost stripped the heads but they did come out. I used a snap on screwdriver that bites pretty good. I didn't use a motorcraft tps. Sorry guys. Bought mine from eBay, like $10 or so. Probably China part?? Been fine for me, runs great. Probably more likely to get good quality using motorcraft parts. But I'm cheap and the truck is old. I took a chance and it worked out this time!
 
Reply
Old Aug 25, 2019 | 09:44 AM
  #11  
StangGT5's Avatar
StangGT5
New User
Joined: Aug 2019
Posts: 10
Likes: 0
As others have said, it is a fairly easy job to do, though the coolant hoses can be annoying to deal with.

Go with a Motorcraft TPS so you only have to do the job once. I originally put a Delphi on my 88 302; it failed within a month and I hardly ever drive the truck.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BigBlue92
1987 - 1996 F150 & Larger F-Series Trucks
12
Mar 7, 2025 08:39 AM
pappy19
1978 - 1996 Big Bronco
4
Aug 31, 2017 12:34 PM
frankyford
1987 - 1996 F150 & Larger F-Series Trucks
5
Nov 23, 2007 10:58 PM
jzman7
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
2
Oct 3, 2007 07:17 PM
crawdad
1987 - 1996 F150 & Larger F-Series Trucks
23
Feb 23, 2006 09:53 PM




All times are GMT -5. The time now is 12:36 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 09:39:23


VIEW MORE
story-2
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE