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Fuel in Coolant

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Old Sep 17, 2018 | 07:08 PM
  #1  
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Fuel in Coolant

Well, it started this morning. Turned the key and the truck sounded like a lope tune and was blowing white smoke. After I good smell of the smoke it smelt like unburnt fuel to me. My first inclination was a bad IDM, WTF, LOL, fancy sensor acronyms ICP blah blah maybe Glow plugs, probaby not glow plugs. Anyways I get home from work and pop the hood and sure enough there’s fuel in the coolant reservoir and it’s all cracked to hell and what not. So now its looking like injector cups and all the other good crap that comes with that: tools, o rings, will power, sore back et al. Now I’m thinking if I’m taking injectors out maybe I should do an injector upgrade, keeping in mind I have an 2002 with PMRs and no money. I mean damn when I drove home from fishing last night the truck was running great. What am I up against y’all, drop knowledge bombs on me.
 
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Old Sep 17, 2018 | 07:33 PM
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if you dont have the money then dont do injectors. that and , if it aint broke dont fix it. comes to mind
 
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Old Sep 17, 2018 | 07:46 PM
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Just do injectors cups and injectors Orings, il will leave the injectors alone, unless you want to shim them to bring them back to spec.
 
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Old Sep 17, 2018 | 08:52 PM
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Cups
Tool to remove and seat
Lock tight retaining compound
something to clean the inner walls
Injector Orings
Dog House O rings
Glow plugs (budget permitting)
8 Gallons of coolant/ 4 conc. (do I need to drain it all, like block plugs)
New degas bottle
valve cover gasket (maybe?)
quart of oil for injectors
torque wrench
Hybrids (I’m dreaming)



What am I missing?
 
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Old Sep 17, 2018 | 08:53 PM
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Originally Posted by z31freakify
Just do injectors cups and injectors Orings, il will leave the injectors alone, unless you want to shim them to bring them back to spec.
I’ll leave them be and just do the O rings. I still have a steering box that’s shot and front leaf springs that have reverse camber.
 
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Old Sep 18, 2018 | 09:56 AM
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Originally Posted by Dude-Ford
So now its looking like injector cups and all the other good crap that comes with that: tools, o rings, will power, sore back et al. Now I’m thinking if I’m taking injectors out maybe I should do an injector upgrade, keeping in mind I have an 2002 with PMRs and no money. I mean damn when I drove home from fishing last night the truck was running great. What am I up against y’all, drop knowledge bombs on me.
Mine: https://www.ford-trucks.com/forums/1...-and-more.html

An oldie but a goodie: https://www.ford-trucks.com/forums/1...aning-pdf.html

Originally Posted by pirate4x4_camo
if you dont have the money then dont do injectors. that and , if it aint broke dont fix it. comes to mind
Definitely!

Originally Posted by Dude-Ford
Cups
Tool to remove and seat
Lock tight retaining compound
something to clean the inner walls
Injector Orings
Dog House O rings
Glow plugs (budget permitting)
8 Gallons of coolant (do I need to drain it all, like block plugs)
New degas bottle
valve cover gasket (maybe?)
quart of oil for injectors
torque wrench
Hybrids (I’m dreaming)
What am I missing?
You don't need to pull the block plugs to do the job.

Start searching for injector/cup replacement threads and get your read on. I had several handy that I printed out when I did mine.

Originally Posted by Dude-Ford
I still have a steering box that’s shot and front leaf springs that have reverse camber.
If they are OEM front springs they will be flat or have a slight negative camber.
 
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Old Sep 18, 2018 | 02:29 PM
  #7  
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From: BoCoMo
Originally Posted by Dude-Ford
Cups
Tool to remove and seat
Lock tight retaining compound
something to clean the inner walls
Injector Orings
Dog House O rings
Glow plugs (budget permitting)
8 Gallons of coolant (do I need to drain it all, like block plugs)
New degas bottle
valve cover gasket (maybe?)
quart of oil for injectors
torque wrench
Hybrids (I’m dreaming)



What am I missing?

Money.....

 
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Old Sep 18, 2018 | 03:09 PM
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Dang! I knew I forgot something.


I’ve done the flush procedure and really dreading doing that again, not cuz it’s hard but cuz it just takes forever. I’m going to drain the radiator tonight and see how contaminated the cooling system is and let it drip for a day or two and then determine just how much I’m going to flush it. The degas bottle has about an inch of diesel on top.
 
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Old Sep 18, 2018 | 03:31 PM
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I wouldn't skimp on flushing the system. The diesel is circulated throughout the cooling system now and can wreak havoc with some rubbers, i.e. heater hoses, radiator hoses. It is time consuming but I feel it is necessary.
 
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Old Sep 18, 2018 | 03:40 PM
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I put fresh fluids in before the first start (oil and coolant). 1000 miles later I did it again to make sure everything was clean. But I'm more OCD than most.
 
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Old Sep 18, 2018 | 05:08 PM
  #11  
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Originally Posted by Chevota_72
I wouldn't skimp on flushing the system. The diesel is circulated throughout the cooling system now and can wreak havoc with some rubbers, i.e. heater hoses, radiator hoses. It is time consuming but I feel it is necessary.
Good Point.
 
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Old Sep 18, 2018 | 09:21 PM
  #12  
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Instead of upgrading injectors I’m going about this as smart as possible. I’m going to do a turbo rebuild and replace my leaky up pipes. I’m staying away from any power adders larger exhaust housings none ebpv pedestal etc. I’m in it for the long haul now. This could be a long project but I think I can come out of it under $1,000 bucks with all quality parts from RiffRaff. I’m at about 1200 now but that’s including the 500 deposit for the cup tool and I might not end up needing certain things.

Whats really going to suck is doing this in my driveway and dealing with weather and just having things apart exposed to the elements. If it rains I mean yeah the hood will be shut but there’s still humidity and crap right?
 
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Old Sep 18, 2018 | 09:23 PM
  #13  
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Originally Posted by brian42
I put fresh fluids in before the first start (oil and coolant). 1000 miles later I did it again to make sure everything was clean. But I'm more OCD than most.
i will be changing the oil for sure
 
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Old Sep 18, 2018 | 09:59 PM
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Get an ez-up...
 
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Old Sep 18, 2018 | 10:09 PM
  #15  
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Originally Posted by timmyboy76
Get an ez-up...
I wish I had one, porbabaly just gonna lay on a foam pad for roofing
 
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