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Old Aug 7, 2018 | 02:22 PM
  #121  
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Originally Posted by Greenscobie86
Thank you Tom, I do owe you for that hitch you donated so perhaps a detail might be in your future if you want to take me up on it haha!
Lol, Sergey, you don't owe me anything for the hitch, I'm thrilled that it's being used and not sitting in the scrap pile!
You should take the drive up to Russ's place and detail his, being the same color it should feel very familiar! And a trip to AK sounds a lot more fun than a trip to the Philly burbs!
 
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Old Aug 7, 2018 | 07:20 PM
  #122  
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Originally Posted by WE3ZS
WOW! What a difference from when you first got it! Looks great, good job, when will you be back down here to do mine?
Tom first he got to do mine and I am only 10 minutes away Serg looks great really coming along
 
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Old Aug 7, 2018 | 07:23 PM
  #123  
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Originally Posted by WE3ZS
You should take the drive up to Russ's place and detail his, being the same color it should feel very familiar! And a trip to AK sounds a lot more fun than a trip to the Philly burbs!
Longer drive, but a few more sights haha
 
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Old Aug 16, 2018 | 10:12 AM
  #124  
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Lol you guys are hilarious.

Seriously though, I will make the drive up to Alaska one day... It's on my bucket list for sure.
 
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Old Aug 16, 2018 | 12:46 PM
  #125  
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Originally Posted by Greenscobie86
Lol you guys are hilarious.

Seriously though, I will make the drive up to Alaska one day... It's on my bucket list for sure.
Mine too. One of the reasons to buy the EX was to drive it up to Prudhoe Bay!
 
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Old Sep 24, 2018 | 08:15 AM
  #126  
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Well it happened. Looks like one of the trans cooler lines is leaking. I went ahead and ordered all three pieces from RockAuto to be safe as the rest of the hard line doesnt look great either. I forsee an ATF shower in my future lol.

 
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Old Sep 24, 2018 | 01:17 PM
  #127  
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I am sure you will get a bath, but at least you will get to change some of the fluid
 
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Old Sep 24, 2018 | 04:19 PM
  #128  
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Impressive amount of rust there. Hope you're checking brake lines too.
 
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Old Sep 24, 2018 | 05:22 PM
  #129  
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The rust just makes me want to cry!
 
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Old Oct 2, 2018 | 04:53 PM
  #130  
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Originally Posted by wpnaes
Impressive amount of rust there. Hope you're checking brake lines too.
Brake lines look ok, When It comes time to do them, I'll just grab some pre bent lines and tackle it all then.

Finished the job today. All in all not the worst 3 hours I've spent under this thing, RockAuto had good prices on all the lines, I also replaced the spring clamps on the rubber line with regular hose clamps. Should be good for another 100k hopefully.
 
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Old Oct 2, 2018 | 06:21 PM
  #131  
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That’s great at least you have some piece of mind on your next road trip that you won’t spring a leak
 
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Old Oct 3, 2018 | 06:43 AM
  #132  
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Guys - any tips on bleeding Excursion brakes? Just changed rear calipers / rotors / pads and ran a new brake line across the rear axle. Despite using the two person method where one pump the pedal and the other opens / closes the bleeder valves starting with the furthest bleeder and working to the closest to master...I get virtually no pedal. I've bled them out twice now. Mine is a 2003 Eddie Bauer 4x2 5.4L.

Thanks
 
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Old Oct 3, 2018 | 07:07 AM
  #133  
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Originally Posted by troverman
Guys - any tips on bleeding Excursion brakes? Just changed rear calipers / rotors / pads and ran a new brake line across the rear axle. Despite using the two person method where one pump the pedal and the other opens / closes the bleeder valves starting with the furthest bleeder and working to the closest to master...I get virtually no pedal. I've bled them out twice now. Mine is a 2003 Eddie Bauer 4x2 5.4L.

Thanks
When you had the system apart for the new lines and calipers did the master cylinder run empty? If so you most likely got a slug of air into the ABS unit, if so the ABS unit will need to be forced open to bleed it via Auto Enginuity, Forscan or a Ford specific computer program.
 
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Old Oct 3, 2018 | 08:07 AM
  #134  
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I don't think the master ever got that low. I made sure to keep adding fluid. I do have FORScan and use it on my 2017 Super Duty - does it work on a 2003 Excursion? And can it command the ABS module?
 
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Old Nov 5, 2018 | 09:29 AM
  #135  
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Exhaust manifold studs are halfway done. The passenger side only had 2 studs holding the manifold in place! Rest were either rotted off into the head or simply rusted to hell.
A combo of welding/drilling got them, Also had to lift the motor up off the mounts in order to get a right angle drill in there. I am super thankful that I decided not to tackle this work myself,. It would have taken me weeks on my days off to finish.

The left side still remains but it only has 2 missing studs all the way at the back so it should be an easier time.

eBay stainless hardware and RemFlex gaskets are pretty nice.

Some bad photos below:


Poorly focused snap of welding onto the front two studs:



Manifold was in surprisingly good shape:


Drilled stud carnage:


Going back together:


Sounds 1/2 quieter now...
 
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