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1994.5 - 1997 7.3L Power Stroke Diesel  

Injector removal

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Old Oct 26, 2016 | 12:06 PM
  #1  
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From: Burnet, TX
Injector removal

Hey guys, another issue. Does anyone have any special tips or tricks on getting injectors out? I've got everything out and the back two injectors unbolted, but they won't come out... I've got a 12" and a 17 3/4" prybar that I'm trying to get it with but they don't want to budge... any tips? Thanks for any help, I really appreciate it!
 
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Old Oct 26, 2016 | 12:12 PM
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From: Bahstun
twist it a lil bit and then use a lever to pull it, I had one stuck real good and used a bigger prybar


make sure you remove the spouts or you can crack a coil
 
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Old Oct 26, 2016 | 01:06 PM
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I've got two out now, the two back ones on the drivers side bank. The rear passenger is starting to come.
 
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Old Oct 26, 2016 | 01:08 PM
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I really need to start a build thread instead of having all of these small ones for everything... maybe someday I'll have time.
 
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Old Oct 26, 2016 | 01:10 PM
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What all do I need to check the injector cups for?
 
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Old Oct 26, 2016 | 01:26 PM
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From: Bahstun
check for cracks and overheated by dark color also can pressureize coolant and check cups for any leaks after a few hours


I just wire brushed my injector tips with a brass brush prior to install
 
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Old Oct 26, 2016 | 01:31 PM
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Ok, thanks! I'll report back when I get the rest out.
 
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Old Oct 26, 2016 | 05:01 PM
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All out. Thanks for the help! I'll get the cups cleaned, will it cause a problem if I don't clean out the cylinders till I get the injectors back from Jim?
 
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Old Oct 26, 2016 | 10:55 PM
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From: Bahstun
Oil won't hurt a thing. Make sure you purge the oil out via glow plugs after install by cranking over by hand the engine with a wrench on main pulls for two revolutions. The crank engine over by jumping solenoid for a few seconds. Install glow plugs and cranking a while to pressurize hpop oil in heads. Took my quite a few cranks to get going.
 
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