Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

metal chunks in diff housing

Thread Tools
 
Search this Thread
 
Old May 1, 2016 | 10:36 PM
  #1  
justcruzin125's Avatar
justcruzin125
Thread Starter
|
Senior User
Joined: May 2015
Posts: 282
Likes: 3
From: Sonora,Ca
metal chunks in diff housing

Hey i need some help guys. I have a 1990 f250 with a sterling 10.25 rear axle full float. I was draining the gear oil and was sweeping my finger in the little catch hole at the bottom in the inside of the housing. I pulled out what looked liked a roller bearing. But looking at bearings, they all looked fine and were larger than the one i pulled out. I then saw the top of the spider gear pin was shered off along with a hole. Do u think thats were the pin came from? And what would cause this kind of damage?
 
Reply
Old May 1, 2016 | 10:38 PM
  #2  
justcruzin125's Avatar
justcruzin125
Thread Starter
|
Senior User
Joined: May 2015
Posts: 282
Likes: 3
From: Sonora,Ca
Here r the pics




 
Reply
Old May 2, 2016 | 01:31 PM
  #3  
ifrythings's Avatar
ifrythings
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2011
Posts: 1,580
Likes: 266
Can you get more pics of the carrier, from what I can see it looks like the pinion was having some fun with the carrier, common for the early (pretty 1993) axles to get loose pinions.
 
Reply
Old May 2, 2016 | 01:41 PM
  #4  
justcruzin125's Avatar
justcruzin125
Thread Starter
|
Senior User
Joined: May 2015
Posts: 282
Likes: 3
From: Sonora,Ca
That was the only damage to the carrier. I just dont know how a hole got into that pin. Shouldnt it be solid?
 
Reply
Old May 2, 2016 | 02:15 PM
  #5  
ifrythings's Avatar
ifrythings
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2011
Posts: 1,580
Likes: 266
In your pic of the pin, just above it on the carrier looms like marks evenly spaced from each other that look like the pinion mite of hit it, I had a 8.8 that did that but didn't blow a chunk of the pins out but did break the bolt holding the pin in, made for a hell of a time to get out.
 
Reply
Old May 2, 2016 | 02:38 PM
  #6  
justcruzin125's Avatar
justcruzin125
Thread Starter
|
Senior User
Joined: May 2015
Posts: 282
Likes: 3
From: Sonora,Ca
I took a look at the ring gear, no damage . as little as i can see of the pinion it seems to be alright in terms of damage. I know it needs to be fixed sooner vs later but do think it would still be drivable for a bit until i get a trutrac?
 
Reply
Old May 2, 2016 | 02:45 PM
  #7  
ifrythings's Avatar
ifrythings
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2011
Posts: 1,580
Likes: 266
Check to see if the pinion is loose, if it is you can remove the nut, apply some loctite and tighten it back down to 160-180 ft-lbs and run it like that as a quick fix, to do it right you should replace the bearings and gears if they show wear or damage. As for the broken pin, you take a risk running it like that, it may stay in or it may fall out which will stop you instantly and destroy the diff.

Just my 2cents
 
Reply
Old May 2, 2016 | 03:04 PM
  #8  
justcruzin125's Avatar
justcruzin125
Thread Starter
|
Senior User
Joined: May 2015
Posts: 282
Likes: 3
From: Sonora,Ca
Thanks man. Looks like im getting a detroit and overhaul kit sooner than expected
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old May 2, 2016 | 03:37 PM
  #9  
ifrythings's Avatar
ifrythings
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2011
Posts: 1,580
Likes: 266
If I were in your shoes, I'd find another diff that's 93 or new and swap that in and save all the hassle and expense of changing gears (unless you were thinking ratio change) and if funding allowed get the Detroit locker and stick it in the new axle then put it under the truck, your going to spend at least 500 on bearings and gears just to fix this axle and you pick up a jy unit for 200 or less.

Just another option.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
RojoStar
Aerostar
20
Mar 29, 2022 02:03 AM
DSLTRK60
2017 - 2022 Super Duty
73
Oct 29, 2019 03:43 PM
SideWinder4.9l
1987 - 1996 F150 & Larger F-Series Trucks
9
Apr 3, 2013 09:26 PM
75F350
Offroad & 4x4
35
Dec 6, 2008 02:40 PM
bigrey6306
Offroad & 4x4
8
Aug 22, 2008 05:36 PM




All times are GMT -5. The time now is 08:20 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE