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Transfer case compatibility

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Old Aug 13, 2015 | 02:29 PM
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Transfer case compatibility

My transfer case in my 94 f350 just started dumping a lot of aluminum shaving into the oil, it has 282k miles on it. Just changed oil 20k ago.

I found a transfer case from a 93 f150, manual shift and slip yoke output like mine.

Will it work?
Mine has a pto option but does that matter?
What is with the different metals, mine is mag and aluminum case halves.

I'm rebuilding before I do the swap so I don't have a long downtime waiting for parts.
 
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Old Aug 13, 2015 | 05:38 PM
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Which TC is in the truck now, and which one is in the 1/2 ton? I did kind of the same thing. I pulled a TC out of a 1980 3/4 ton Borg Warner 4 spd and swapped it over to my 97 F350 with the ZF S5-42. (My 1980 was not factory by any means though. Had a 460 down in her, so the drive train was probably from a different truck as well. I believe it was the NP208 that it had in it.
 
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Old Aug 13, 2015 | 07:46 PM
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Both are BW 1356
Both are manual shift with slip yoke
If I'm correct, the front yoke is different? Will mine just swap over?
 
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Old Sep 13, 2015 | 08:50 PM
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Update: I drove another thousand miles and dumped the transfer fluid, still have a lot of glitter( no 4x4 action).

In the local junkyards I found a transfer case with 47k miles. It's out of a 95 f250.

Is the front yoke swap just an unbolt and swap ordeal?
Besides losing the PTO option, are there any drawbacks?
 
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Old Sep 13, 2015 | 10:00 PM
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The yoke will swap over. I have interchanged pto and non pto cases with no issues.
 
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Old Sep 14, 2015 | 06:04 PM
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Would you happen to know the nut size and if there is a torque spec?

If you had the option, find one from a f150 or f250? Just go for least miles? Certain years?

I just want to swap it over and be carefree for another 100k miles
 
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Old Sep 14, 2015 | 08:26 PM
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The 1356 cases are all the same, 150, 250, 350, With the exception of the front yoke. Go with the best value to lowest miles.
 
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Old Jan 25, 2019 | 06:58 AM
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2009 f250 super duty diesel transfer case

will a 2002 f250 transfer case fit on a 2009 f250? I need a new transfer case and front and rear driveshafts and I’m wondering if a 2002 parts will fit a 2009??
 
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