Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

transmission problem with 01 excursion

Thread Tools
 
Search this Thread
 
Old Jul 14, 2015 | 11:42 AM
  #1  
wildstang's Avatar
wildstang
Thread Starter
|
VT Chapter Ldr
Photogenic
Photoriffic
Shutterbug
Community Influencer
Joined: Apr 2004
Posts: 95,960
Likes: 292
From: Orange, Vermont
Club FTE Silver Member

transmission problem with 01 excursion

Hi. Got a fairly new transmission issue which I think is some sort of seal problem. We don't drive it very much, probably 3-5000 miles a year, so it sits a fair amount. couple years ago I changed the fluid and filter in it and now the gasket appears to be leaking, at least from what I can tell, but that I don't think is related to the current problem as there is still plenty of fluid in it.

a few months ago we used it to drive to drop our son at a boy scout function and go to Costco. When I picked him up (we probably put 60-80 miles on it that day up to this point), I backed up and felt like it spun in mud, or hoped it did. so it kind of straightened out, got up to the paved road and it did it again. this time I knew it wasn't spinning but slipping pretty bad. I checked fluid level but couldn't really tell the actual amount. I stopped and added some to it as a "safety" measure. seems like after driving a little bit it acts normal. fluid on the dip stick doesn't smelled burned. It is now when first start up, the rpm seems to indicate it slips, back up (parking area at a slight down slope), put in drive and nothing just rev and same in all the other gears including reverse. rev it up in gear it will eventually start to move. I don't think it has 50 miles on it since the problem first started but seems to be getting worse.

there is a peculiar problem that it has had since we owned it and not sure if this current problem is an extension of that. when the temps get cold, when you first start it and try to drive it, it would act like the line pressure is reduced and not transfer the power through the transmission. let it idle for a few minutes to warm up and it would work normal. I asked previously about it but now one had any suggestions.

could it be a seal inside it that is leaking pressure or fluid internally causing this slipping?

it has 140000+ on it and used 3-6 times a year to pull our 7000lb camper so I don't consider that to be abused.

any help appreciated. thank you
 
Reply
Old Jul 14, 2015 | 02:21 PM
  #2  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,635
Likes: 2,572
From: SE Florida
If the trans is really slipping it will show up in the fluid pretty quickly. The fluid will turn dark, then brown, then black. It will also have a burnt odor.

There are some bolts between the valve body and the case that are hollow and feed pressure. If they loosen they leak pressure and you can get these symptoms.
 
Reply
Old Jul 14, 2015 | 03:32 PM
  #3  
wildstang's Avatar
wildstang
Thread Starter
|
VT Chapter Ldr
Photogenic
Photoriffic
Shutterbug
Community Influencer
Joined: Apr 2004
Posts: 95,960
Likes: 292
From: Orange, Vermont
Club FTE Silver Member

Originally Posted by Mark Kovalsky
If the trans is really slipping it will show up in the fluid pretty quickly. The fluid will turn dark, then brown, then black. It will also have a burnt odor.

There are some bolts between the valve body and the case that are hollow and feed pressure. If they loosen they leak pressure and you can get these symptoms.
Can those be accessed from the bottom by removing the transmission pan? Definitely seemed to get worse fast without doing much driving.

The fluid didn't smell burned. I'll check it again tonight if I get a chance
 
Reply
Old Jul 14, 2015 | 08:05 PM
  #4  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,635
Likes: 2,572
From: SE Florida
Yes they can. Take off the pan and the valve body and they are right there.
 
Reply
Old Jul 15, 2015 | 05:14 AM
  #5  
wildstang's Avatar
wildstang
Thread Starter
|
VT Chapter Ldr
Photogenic
Photoriffic
Shutterbug
Community Influencer
Joined: Apr 2004
Posts: 95,960
Likes: 292
From: Orange, Vermont
Club FTE Silver Member

That's good. So whatever bolts I see tighten them if needed?

If that isn't it, any other possibilities?
 
Reply
Old Jul 15, 2015 | 09:58 AM
  #6  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,635
Likes: 2,572
From: SE Florida
There are three feed bolts. They will be the only bolts that are under the valve body.
If they are not the problem it means the trans is toast.
 
Reply
Old Jul 15, 2015 | 11:09 AM
  #7  
wildstang's Avatar
wildstang
Thread Starter
|
VT Chapter Ldr
Photogenic
Photoriffic
Shutterbug
Community Influencer
Joined: Apr 2004
Posts: 95,960
Likes: 292
From: Orange, Vermont
Club FTE Silver Member

I hope its just that. Thank you Mark
 
Reply
Old Jul 16, 2015 | 08:41 AM
  #8  
wildstang's Avatar
wildstang
Thread Starter
|
VT Chapter Ldr
Photogenic
Photoriffic
Shutterbug
Community Influencer
Joined: Apr 2004
Posts: 95,960
Likes: 292
From: Orange, Vermont
Club FTE Silver Member

Mark, one other question (for now). what is the fluid that should go into it now? the original specified stuff isn't made anymore and want to make sure the right fluid goes back in. Thank you
 
Reply
Old Jul 16, 2015 | 02:36 PM
  #9  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,635
Likes: 2,572
From: SE Florida
MERCON V is the right fluid.
 
Reply
Old Aug 9, 2015 | 01:23 PM
  #10  
wildstang's Avatar
wildstang
Thread Starter
|
VT Chapter Ldr
Photogenic
Photoriffic
Shutterbug
Community Influencer
Joined: Apr 2004
Posts: 95,960
Likes: 292
From: Orange, Vermont
Club FTE Silver Member

Ok Mark, or anyone else, I am in need of some definite help.

First off is do I need to take off the electrical valve control and remove the metal valve gasket? I don't 3 bolts other than 3 that hold some block off plate. Plus that metal valve gasket has 7 or so ***** on top of it that will probably fall out and I need to know where those would go.

Here is a picture of where I stopped for now


My next problem is the first valve body I took off was bolted on the bigger one. When I took it off I didn't know there was 4 ***** sandwiched in between them. The two I'm pointing at I'm pretty sure are in the correct locations. The two at the top I don't know. One is a tan colored and the other is a dark blue or black and smaller. Where do those go? Attached is a picture



Thanks for any help anyone.
 
Reply
Old Aug 9, 2015 | 01:24 PM
  #11  
wildstang's Avatar
wildstang
Thread Starter
|
VT Chapter Ldr
Photogenic
Photoriffic
Shutterbug
Community Influencer
Joined: Apr 2004
Posts: 95,960
Likes: 292
From: Orange, Vermont
Club FTE Silver Member

I hate working on my back especially with rust and fluids
 
Reply
Old Aug 21, 2015 | 09:30 AM
  #12  
wildstang's Avatar
wildstang
Thread Starter
|
VT Chapter Ldr
Photogenic
Photoriffic
Shutterbug
Community Influencer
Joined: Apr 2004
Posts: 95,960
Likes: 292
From: Orange, Vermont
Club FTE Silver Member

update
I pulled the valve bodies, be careful of the check ***** between valve bodies. I was able to find pictures of where they go by doing searches. Powerstroke army has a really good thread filled with pictures.

got to the 3 pressure feed bolts. One was tight, the other two I might have gotten an 1/8 of a turn.
I ohmed the solenoid pack since it was out and that checked out in range for everything.
I put it all back together and new mercon V.
I drove it around, beat on it some and everything acts normal.
I did the line pressure testing last night and they checked up toward the top or slightly higher for all the checks, according to the gauge I used.
idle stall
range actual range actual
P & N 50-65 68 no spec
R 70-100 85 245-290 260-270 (this one rapidly pulsed so hard to read)
OD & 2 50-65 68 165-185 70
1 70-100 110 75-210 185

I pulled the camper last evening to get it inspected (7000lbs+) about 6 miles round trip with a mile long hill pull and everything acted normal.

with all this info, I will say the transmission is fine. not sure if that little bit on those two bolts were enough but I doubt it. maybe the external connection to the solenoid pack wasn't quite good so taking it apart and putting it back together fixed it. Would like to know but glad it is working.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
joes99f350
1999 - 2003 7.3L Power Stroke Diesel
17
Jul 26, 2018 04:41 PM
greenf150flareside
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
19
Jul 31, 2015 08:59 PM
wildstang
1999 - 2016 Super Duty
1
Jul 14, 2015 02:23 PM
dan8052
Explorer, Sport Trac, Mountaineer & Aviator
4
Aug 16, 2013 01:23 PM
skidd
Clutch, Transmission, Differential, Axle & Transfer Case
3
Aug 12, 2003 07:15 PM




All times are GMT -5. The time now is 07:45 AM.