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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

E4OD Transmission Woes

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Old May 9, 2015 | 11:21 AM
  #1  
4_whl_hvn's Avatar
4_whl_hvn
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5th Wheeling
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From: IL
Red face E4OD Transmission Woes

So here goes. I have a '96 F-250 CCSB 460 4x4 Auto.
Ever since I bought the truck, the trans will go into limp mode with a code 628 and no other codes.
I have been driving the truck around for a while and have made some observations. When I reset the codes, I have noticed it only goes into limp mode when I am in OD going up an incline and give a bit of throttle. When I reset and drive around town or on flat roads, it will not go into limp mode. But the first time I hook up a trailer and go out of town, it goes into limp mode.

I have replaced the filter and done a complete fluid change. When I dropped the trans pan, it was not horribly dirty, just some very minor ferrous dust (from the clutches i presume). I checked all connections, took the dash apart and checked the PSOM board (no problems found).

Am I due for a trans? Is the Shift Solenoid Pack bad? Is the TC bad?

For now I just reset it every time, but it gets annoying. I am just wanting to get a better feel for what I may be in for so I can set aside funds.
Thanks.
 
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Old May 9, 2015 | 11:51 AM
  #2  
BLK79's Avatar
BLK79
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I have fixed two of these E4OD trans behind 460's with nothing more than replacing TPS on throttle body. Symptoms weren't exactly same as yours. Pull codes and see what comes up if anything. Lack of ck engine light DOESN'T mean there aren't any codes stored.
 
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Old May 9, 2015 | 01:17 PM
  #3  
'89F2urd's Avatar
'89F2urd
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good excuse for a zf swap....if it isn't as simple as a tps of course.
 
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Old May 9, 2015 | 01:20 PM
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jaagen
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He said he did pull codes and got 628 and no others
 
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Old May 9, 2015 | 01:27 PM
  #5  
Mark Kovalsky's Avatar
Mark Kovalsky
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From: SE Florida
Originally Posted by 4_whl_hvn
Am I due for a trans?
No.
Originally Posted by 4_whl_hvn
Is the Shift Solenoid Pack bad?
No.
Originally Posted by 4_whl_hvn
Is the TC bad?
Most likely.

Remove the inspection cover from the bellhousing. Look at the forward face of the torque converter. It's probably discolored. That's from heat from it slipping. A new converter will fix this problem.
 
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Old May 10, 2015 | 08:46 AM
  #6  
4_whl_hvn's Avatar
4_whl_hvn
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K, thanks Mark. I will check the TC when I get a chance. If it is discolored, I will change it out. Any suggestions on good TC's?
 
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Old May 10, 2015 | 09:16 AM
  #7  
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GoFastGuy
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From: Ft Bliss
Originally Posted by 4_whl_hvn
K, thanks Mark. I will check the TC when I get a chance. If it is discolored, I will change it out. Any suggestions on good TC's?
I'd go with just a normal replacement from the parts store
 
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