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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

HOW TO BENCH TEST MY FUEL PUMP?!!!

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Old Mar 20, 2015 | 03:11 PM
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HOW TO BENCH TEST MY FUEL PUMP?!!!

I suspect fuel pump is done casue I cant get any Fuel to my upper bowl. Im not sure hoe to check my relays either, can anyone lend a hand please.

Bill
 
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Old Mar 20, 2015 | 05:06 PM
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I have never seen documentation on the stock fuel pump flow rate. I have personally seen it get up to 75psi one time on a manual test gauge. Useually around 65psi is more normal. So you could only do haif of a bench test.
There is a pressure regulator on the upper fuel filter that there is a updated spring kit available.
 
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Old Mar 20, 2015 | 06:41 PM
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I have fuel to my top bowl but it won't stay running. Would replacing that spring give the engine more fuel?! I'm on it now
 
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Old Mar 20, 2015 | 06:51 PM
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Yes it would. Thereis a condition where combustion gases can get in the upper filter and starve your injectors for shure. Take the cap off and have a partener turn on the key.
Does the fuel bowl fill quickly?
 
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Old Mar 20, 2015 | 07:18 PM
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It fills up, she is running ruff BIG time, its getting starved for sure. I thought it ws the pump but then I tested it and it worked. Ill try the spring and see if it helps. Any other ideas? IPR valve or something like that?
 
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Old Mar 21, 2015 | 08:04 AM
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The spring will not change the volume of fuel, only the retained pressure.

There are so many issues that can cause the issue you describe so you really need to have a way of looking at codes and running parameters in order to assess what is wrong.

A monitoring readout like Scangage or others are good, AutoEnginuity is better, and Ford's IDS is best.
 
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Old Mar 21, 2015 | 12:09 PM
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Thanks dannyboy, your a beauty! I'll get the spring kit just to get it and see if it helps, my neighbour has a Creader that I might be able to bum for a bit. To see if my top bowl fills up quick, I unhook the started cable on the left side of the hood and touch it to the positive side of the battery and watch it fill up? Ive watched the video a couple of times. Do you know the specs for the voltage to the pump? Ill check that too.
 
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Old Mar 21, 2015 | 12:40 PM
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As mentioned it will only help with pressure not volume.
12v at the pump. If you have a newer cover a couple of the plugins may be missing.
Do not panic the fuel heater was deleted and the Water in fuel light may be disconected. The pump will run fine without them,altho you may want to plug the light back in if unplugged.
 
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Old Mar 21, 2015 | 02:21 PM
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Ignition to on with cap off, the starter wire you mention will try to rpm rank, you just want the fuel pump. Why not just put a sensor on the port and measure fuel pressure? I suggest rather than bench test cause it's easier and safer.
 
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Old Mar 21, 2015 | 03:36 PM
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Thanks! I figured out the pump was good, or at least works. My snap on kit doesnt have the right adapter to fit in the test port on the upper bowl. I have fuel at the upper bowl now but she wont stay running. Like its getting starved at idle. Im going to go see if I can bleed the air out. Any suggestions or tips on a diagnosis
 
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Old Mar 21, 2015 | 05:17 PM
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Drain the bottom filter and re live and check the bottom fuel filter o ring with clean oil. Do the same with the top. Use a torque wrench on both, be careful and use the proper sockets for both caps. Then prime the system 3 - 4 times. It should run and then stop on the 2nd or 3rd prime before you turn the key off. This is how you bleed off the air in the fuel system, but I wonder if you have a lot of air all the way in. Also, with this much trouble, do you have atleast a half tank of diesel, and have you checked both caps for small cracks?
 
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Old Mar 21, 2015 | 05:59 PM
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Originally Posted by BillyBoo
It fills up, she is running ruff BIG time, its getting starved for sure. I thought it ws the pump but then I tested it and it worked. Ill try the spring and see if it helps. Any other ideas? IPR valve or something like that?
Did you check fuel pressure? That's the only way to tell tell if it's running rough because of fuel well that and contribution test. Could be a sensor, hpo oil leak, turbo, or electrical.

2006 F350 4X4
 
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Old Mar 21, 2015 | 05:59 PM
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Originally Posted by KDAVID1

Did you check fuel pressure? That's the only way to tell tell if it's running rough because of fuel well that and contribution test. Could be a sensor, hpo oil leak, turbo, or electrical. Do you have gauges to read live data?

2006 F350 4X4
2006 F350 4X4
 
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Old Jul 7, 2020 | 01:02 PM
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?

Is there anyway to bench test my high pressure fuel pump on my 2008 f-250 super duty power stroke 6.4 diesel








 
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Old Jul 7, 2020 | 04:16 PM
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Yes there is. You leave the pump in the truck and use a loop
and place it on the engine side of the pump. Command the
pump on and check the pressure. The look has a schrader valve.





 
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