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Fuse #13 keeps blowing

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Old Feb 25, 2015 | 08:59 AM
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Fuse #13 keeps blowing

(cross-posted from the Excursion forum)

Every time I step on the brakes, there is a bright spark in fuse #13. My brake lights, turn signals and hazards don't work. At this point my truck isn't drivable.

According to the owner's manual in my truck, says circuit #13 is for "stop lamps, CHMSL/hazard, trailer tow stop lamp, and speed control."

I'm assuming that the hazard part covers the turn signals as well, but I know the cruise control works even when the fuse is blown. I used it last night on the way home (this was before I realized I didn't have brake lights).

So I know I have a short somewhere. The only mods I've done to the lights are aftermarket headlights, but if the fuse only gets blown when I step on the brakes, I don't see what that would have to do with it. Also, the lights have been installed and working for about a month before this started. The only thing that I did around the same time was install the gauges. I ran the power to them from #5, the customer access circuit.

Are there any other "common" areas for this to happen? I already removed the rear brake lights and it didn't help. I am quickly running out of 20A mini fuses.
 
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Old Feb 25, 2015 | 10:58 AM
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Do you have a hitch and trailer plug? If so,I would start with the trailer plug connection and see if something might be shorted in there.
 
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Old Feb 25, 2015 | 01:25 PM
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Could be any of the components in this circuit? My first bet is on the brake light switch, the brake bulbs or their sockets. The brake light switch could have a broken contact floating around in it? Second bet is the aux trailer light/brake circuits.
The easiest way to locate the short is to eliminate each component one by one until the fuse stays closed.
An ohm meter and your eyeballs are your friend here.
 
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Old Feb 25, 2015 | 01:50 PM
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I already removed the rear tail lenses completely.

Where is this brake switch? I plan on looking at the rear wiring harness when I take a look at it later today, but it seems more likely to me it's under the dash because that's where I was working when this started.
 
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Old Feb 25, 2015 | 02:02 PM
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Originally Posted by andym
I already removed the rear tail lenses completely.

Where is this brake switch? I plan on looking at the rear wiring harness when I take a look at it later today, but it seems more likely to me it's under the dash because that's where I was working when this started.

The brake light switch is attached to the pedal. Take a close look at the plug and wires that go to the switch.
 
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Old Feb 25, 2015 | 03:16 PM
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Originally Posted by jpr38057
The brake light switch is attached to the pedal. Take a close look at the plug and wires that go to the switch.
I have the brake light switch out and took the cover off. There don't appear to be any broken parts or anything obvious that would cause a short.

The wires going to the switch are red/lt grn, lt grn/red, red, lt grn, and dk blue/black.

I know the red comes from the PCM power relay, lt grn/red is the power from fuse #13, but I don't know what the other wires are for. My haynes manual says that blk/yel is to the cruise servo, but I'm thinking that's the dk blue/black wire.

Question: If I check the continuity of the lt grn wire, which is the wire that runs back to all 3 stop lights, and get close to zero, it means the short is between the brake switch and the lights themselves, right? So under the chassis somewhere?

Does anyone have a GOOD wiring diagram?
 
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Old Feb 25, 2015 | 04:56 PM
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Where are you checking continuity? that wire to ground?
 
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Old Feb 25, 2015 | 04:59 PM
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I would definitely check the trailer connector, flip it open and make sure that all the pins are not touching, and also check the wiring connector that runs to the plug. I have seen them corrode enough to short. I have also seen them bent and wire pinched from backing into snow banks.

Just a couple ideas. Chasing down shorts are never fun. Best thing to do is start at one end and work to the other. That way you have an idea of what you have checked along the way.
 
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Old Feb 25, 2015 | 04:59 PM
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Yes, the lt grn wire to ground.
 
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Old Feb 26, 2015 | 05:32 AM
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I take it the turn signals, and 4 ways are working fine? it's only when you hit the brakes? the green wire is what feeds the brake light circuit. Do you have a electric brake control on the truck? Ford gives you a gray connector under the dash to plug in an aftermarket brake control, make sure nothing is hitting or plugged into that connector. the brake light wire goes to the combo switch, (turn signal switch), UNPLUG THAT FIRST AND HIT THE BRAKE AND SEE IF IT BLOWS. If it does than you know it's between the brake light switch and turn signal switch, if it doesn't replace your electronic flasher, it's backfeeding the combo switch. the wires that do the turn signals are the same as the brakes, so it's nothing under the truck or carpet, It's in the 3rd brake light, combo switch, or last flasher.
 
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