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Need Heli Coil help

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Old Dec 28, 2014 | 06:55 PM
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Need Heli Coil help

Okay, what I need to do is to repair a stripped out 5/16x18 hole. I got the inserts...5/16x18...but I need to know what size to drill/tap the holes. The kits I see have a 21/64 bit, and what looks to be a 5/16x18 tap. That bit size is bigger than the tap. What am I missing here? What sizes do I need? Thanks.
 
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Old Dec 28, 2014 | 06:59 PM
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The ones I have use a special tap that comes in the kit .I have assorted sizes at work .
 
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Old Dec 28, 2014 | 08:29 PM
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You need the heli-coil tap, it's not a normal tap as the thread pitch is the same as the bolt it is for.

Sent from my Brigadier using IB AutoGroup
 
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Old Dec 29, 2014 | 07:00 AM
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This is what you need:

Robot Check Robot Check

Upside to spending a few $$$ is the bit and tap are reusable for next time that thread profile needs to be repaired. Many times it doesn't hurt to use LocTite #271 assuming the repair doesn't see 400* or more over a long term.

HTH
 
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Old Dec 29, 2014 | 07:06 PM
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Thanks guys. That explains a lot! Using a standard tap I could get the insert in there no problem. However the bolt wouldn't go in very far before it got tight and obviously something was wrong....and now thanks to ya'll I know. Thanks again!
 
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Old Dec 29, 2014 | 08:07 PM
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Since you've already gone oversize with it, you have two choices- Either use a 3/8" bolt, or drill it out further and use an insert like a time-sert.
 
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Old Jan 2, 2015 | 05:12 AM
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What "standard sized tap" did you use on the 21/64" hole???

Actually I just had to buy a 5/16-18 kit on Wednesday because someone "borrowed" my kit and never returned it.

Keensert's and Timeserts use commonly available tap size but require a much oversized hole that sometimes won't fit in the object being repaired.

Another option (sometimes) is to go to the next closest size in Metric.
Unfortunately 5/16-18 and 8x1.25 are VERY darn close.
So close -in fact- that you can usually get either bolt started in the other hole.

10mm (.394") does work for 3/8 (.375) though.
 
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Old Jan 10, 2015 | 12:38 PM
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Just FYI, the tap you need for a helicoil is an "STI" tap, or standard thread insert. It's oversized to allow for the helicoil material. When properly done, it's stronger than the threads were originally since it's a larger sized thread in the base material and the insert is a hardened stainless steel.
 
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