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VGT Connector Replacement

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Old Jul 28, 2014 | 08:29 PM
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VGT Connector Replacement

So I have been having some issues with my turbo when towing my camper this year. while towing i have noticed that my vgt reading on the sg2 is acting up, like its reading 70-80% when i'm on the throttle then it will drop down to high 20's to low 30's and have more power. so I was looking around under the hood and noticed that the connector tabs have been broken and zip tied to hold in place and one of the wires is showing bare wire. I was wanting to know how to replace the pig tail wiring as this may resolve the issues I am having. I have already found multiple places to buy the pig tail, just wanting to know how to replace it. Thanks in advance for any advise.
 
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Old Jul 28, 2014 | 08:58 PM
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Your vanes are sticking and fixing the connector won't solve that issue, cleaning the turbo will.

Josh
 
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Old Jul 28, 2014 | 10:03 PM
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My connector broke. Changed it out, very easy - used crimp-on connectors.
 
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Old Jul 29, 2014 | 09:41 AM
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Line up the connector for orientation, cut the wires, solder and shrink wrap. If you don't want the fancy butane torch you can use a Bic to seal the shrink wrap.

Tyco Electronics Heavy-Wall Black Heat Shrink-CPHW9/3100BLK at The Home Depot
(just for the pic, that's the heavy duty stuff and not the little tiny Husky brand shrink for normal electrical work)
 
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Old Jul 29, 2014 | 10:07 AM
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Originally Posted by Bullitt390
Your vanes are sticking and fixing the connector won't solve that issue, cleaning the turbo will.

Josh
I agree with Josh. You can fix the connector while you're cleaning the turbo.
 
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Old Jul 29, 2014 | 01:19 PM
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Don't forget that the SGII shows the data for what the computer is asking the turbo to do, not what the turbo is doing. If the turbo is stuck the computer can ask for odd settings. Mine did the exact same thing.

Brian
 
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Old Jul 29, 2014 | 06:26 PM
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Originally Posted by MC5C
Don't forget that the SGII shows the data for what the computer is asking the turbo to do, not what the turbo is doing. If the turbo is stuck the computer can ask for odd settings. Mine did the exact same thing.

Brian
The ebp shows the pcm what the turbo is doing.... in most cases
 
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Old Jul 29, 2014 | 08:13 PM
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Maybe see if you can catch it messin up while monitoring map, Baro, and EBP. After fixing the wiring issue.
 
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Old Aug 17, 2014 | 03:15 PM
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Well! The verdict is that the turbo needs to be cleaned as some of you had stated, so the truck is going into the shop tomorrow to have the turbo cleaned, new EBP sensor and connector, new VGT connector, and possibly a new unison ring. Hope this solves the problems I have been having. Supposed to be going camping in about 3 weeks, so we will see.
 
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