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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Tranny problem

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Old May 15, 2014 | 05:52 PM
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Tranny problem

I have a 1990 f150 5.0l 4x4 with the manual 5 speed tranny. It will not go into 1st or 2nd gear. It doesn't matter if it running or not it still does it. I'm suspecting its a worn shift fork (I know that the 5 speeds eat shift forks). I have heard different things on whether you can pull back the carpet and remove a plate (supposedly) on top of the tranny tunnel to gain access to the top cover and remove it without dropping the tranny. I know that I have to remove the shifter and boot first along with the three bolts that hold the bushings. Is top cover removal without dropping the tranny possible?
 
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Old May 16, 2014 | 11:21 AM
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Can anyone help me?!
 
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Old May 16, 2014 | 12:03 PM
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To the best of my knowledge yes you should be able to pull the shifter the boot and the carpet and be able to access the trans without dropping it. Not sure how much you can do with it still attached but you can access it.
 
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Old May 16, 2014 | 12:21 PM
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According to this: M5OD Mazda Design Manual Five Speed Transmission Preventative Measure | Ford Trucks

You should be able to get the top cover off from inside the cab after you remove the carpet and the larger access panel.
 
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Old May 16, 2014 | 03:57 PM
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So there is a larger access panel to allow for top cover removal?
 
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Old May 17, 2014 | 05:05 PM
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Yes there is. I removed it on my 1991 F150 yesterday. Just remove the shifter, floor boot,etc. If its 4WD you have to remove the boot on that selector as well. After those are removed you can peel back the carpet and it's a large aluminum "hatch". It has like 8-10 screws holding it down. I want to say they are 10mm hex heads. Once those are removed get a screwdriver or knife and pry it up mine had a black silicon seal around it. Then you'll see your tranny.
 
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