Notices

Bypassing fuel filter

Thread Tools
 
Search this Thread
 
Old Jun 29, 2003 | 07:09 PM
  #1  
Cloim's Avatar
Cloim
Thread Starter
|
Senior User
Joined: Apr 2002
Posts: 279
Likes: 1
Bypassing fuel filter

Trying to finish up an engine install ('86 Bronco 5.0 efi), and ran into some fuel related problems. No fuel flow. No power to pump.

I haven't finished the diagnostics for that yet. But while checking the pump I noticed that the fuel return line snapped off of the canister mounted filter.

There is also an inline type fuel filter. Do I really need 2?
Is there any reason not to eliminate the canister fuel filter?
 
Reply
Old Jul 1, 2003 | 08:39 PM
  #2  
LxMan1's Avatar
LxMan1
Moderator
Joined: Dec 2001
Posts: 22,436
Likes: 17
From: Louisville,Ky.
Bypassing fuel filter

Canister filter? I know that there is one on the supply line, it is metal with an in and an out. It should be on the framerail somewhere. Where is the filter that broke located on the truck?
 
Reply
Old Jul 1, 2003 | 10:38 PM
  #3  
Cloim's Avatar
Cloim
Thread Starter
|
Senior User
Joined: Apr 2002
Posts: 279
Likes: 1
Bypassing fuel filter

It's located on the frame rail, next to the transfer case, between the tank and the high preasure fuel pump.
Both supply and return fuel lines pass through it. The "canister" is plastic, and the "nozzle" that the fuel return line attaches to broke off.

The other filter is your standard inline filter, and is located on the supply line between the high preasure pump and the fuel rail.
 
Reply
Old Jul 1, 2003 | 11:00 PM
  #4  
LxMan1's Avatar
LxMan1
Moderator
Joined: Dec 2001
Posts: 22,436
Likes: 17
From: Louisville,Ky.
Bypassing fuel filter

I am not sure why you would filter the return, but I don't see bypassing it would hurt anything as long as it is filtered before the injectors. Just be sure that your bypass will withstand at least 50PSI just to be safe.
Jimmy
 
Reply
Old Jul 2, 2003 | 05:50 PM
  #5  
Cloim's Avatar
Cloim
Thread Starter
|
Senior User
Joined: Apr 2002
Posts: 279
Likes: 1
Bypassing fuel filter

Thanks for the tip.

I'm guessing that both lines go through it as a design or assembly line convenience.

Unfortunately I haven't had time to work on it. Probably tomorrow...

I'll replace it if I can find one. But right now getting it to run is the priority. And bypassing will be easy and quick to accomplish. Sort of. If I wanted to hide something in an inaccessible location, I'd strap it to that canister.

Based upon the contents of the filter when I first changed it, I don't think the previous owner or his mechanic was aware of it's existance.
 
Reply
Old Jul 3, 2003 | 03:08 AM
  #6  
Ford_Six's Avatar
Ford_Six
Hotshot
Joined: Oct 2002
Posts: 18,488
Likes: 22
From: The Big, Oregon
Club FTE Gold Member
Bypassing fuel filter

That is a pre-filter to help protect the high pressure pump. If that is broken, replace it. You probably can get one out of the junkyard, but replace the filter in it. Talk to Steve83 about the filter part number.
 
Reply
Old Jul 3, 2003 | 05:21 PM
  #7  
Cloim's Avatar
Cloim
Thread Starter
|
Senior User
Joined: Apr 2002
Posts: 279
Likes: 1
Bypassing fuel filter

Finding the filter part is not a problem. But the canister may have to come frome a junkyard, which I'm trying to avoid, at least temporarily.

It's just the return line that is broken. Do you think capping the return lines on the canister would be a problem? and routing the return lines around the canister?

I'm devoting tomorrow morning to finishing up my diagnostic checks, and will removing the canister to verify that only the one line is damaged.
 
Reply
Old Jul 3, 2003 | 06:30 PM
  #8  
LxMan1's Avatar
LxMan1
Moderator
Joined: Dec 2001
Posts: 22,436
Likes: 17
From: Louisville,Ky.
Bypassing fuel filter

I would think that they are separated internally so that the fuel doesn't go straight back to the tank thru the return.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jul 4, 2003 | 12:39 AM
  #9  
Ford_Six's Avatar
Ford_Six
Hotshot
Joined: Oct 2002
Posts: 18,488
Likes: 22
From: The Big, Oregon
Club FTE Gold Member
Bypassing fuel filter

You have to remember, these EFI engines need the return line- that is how the fuel pressure is regulated.
 
Reply
Old Jul 4, 2003 | 06:49 PM
  #10  
Cloim's Avatar
Cloim
Thread Starter
|
Senior User
Joined: Apr 2002
Posts: 279
Likes: 1
Bypassing fuel filter

I finished my diagnostics: two loose wires were preventing the high preasure pump from working. (Well, at least one was, the other may be unrelated).

Back to the topic here, I removed and examined the canister. The piece that broke off was still connected to the fuel line. So, as a temp fix I superglued it in place, then liberally coated the outside of the affected 'tube' with epoxy.

Works well enough for now. I'll work on getting a replacement before the truck becomes street-certified.

The mechanics of the cannister are a little more complicated than I would have thought.

4 lines, Fuel-in, fuel-out, return-in, return-out.

Fuel-out seals up to the center of the filter.
Fuel-in goes to a valve that dumps fuel to the bowl.
Return-in and return-out are directly connected *and* T into a valve that dumps into the bowl.

So pre-filter fuel is obtained both from the tank and from the fuel return line.

Note: I didn't mean to imply that I was going to cap the return line, just the fitting for it on the canister. But with that latter feature I no longer think it's a good idea.
 
Reply
Old Jul 4, 2003 | 11:16 PM
  #11  
LxMan1's Avatar
LxMan1
Moderator
Joined: Dec 2001
Posts: 22,436
Likes: 17
From: Louisville,Ky.
Bypassing fuel filter

Good luck on getting it all together and driving again.
Jimmy
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Scott McGee70
1987 - 1996 F150 & Larger F-Series Trucks
36
Apr 12, 2026 07:07 AM
CousinCarl
1999 - 2003 7.3L Power Stroke Diesel
83
Oct 10, 2019 06:16 AM
Mamacaldera
6.0L Power Stroke Diesel
2
Jun 11, 2017 04:38 PM
wglogg
1973 - 1979 F-100 & Larger F-Series Trucks
2
Sep 12, 2016 10:37 PM
1L243
1999 - 2003 7.3L Power Stroke Diesel
16
Jun 20, 2016 09:00 AM




All times are GMT -5. The time now is 06:17 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE