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Block Heater Shock - non-typical

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Old Dec 29, 2013 | 04:39 PM
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Angry Block Heater Shock - non-typical

Yep, I saw all the other posts about checking the cord and stuff.
I didn't realize I had an issue until today.
I was at the accelerator pedal checking to see if I could clean the potentiometer due to dead spots.
I grabbed the brake pedal and got lit up.
It wasn't the full 120 volt blast but more than enough to cause discomfort.
I (like a dummy) checked around and it hits me when touching anything metal on the truck, including the body.

I checked the cord and it is in great shape, continuity is fine.
I have the marine-grade plug in the bumper, so having that doesn't stop shocks.
I checked the "male" end on the bumper between the spades and the ground, no continuity, zero.

Just for grins, I checked at the two spades and saw .014 on the meter.

Reason I post is because I read 0.000 when going between the ground and spades.

Thoughts?

Does make for a nice theft deterrent though,
 
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Old Dec 29, 2013 | 05:12 PM
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Did you check from the cord ends to the frame of the truck?
 
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Old Dec 29, 2013 | 05:15 PM
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Sounds like the cord or heater element is shorted to the truck . It should be throwing the circuit breaker in the panel so I am guessing you have an ungrounded outlet or a bad ground in the extension cord as well. So do you have an outlet tester ?
 
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Old Dec 29, 2013 | 07:08 PM
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Originally Posted by arkredneck
Did you check from the cord ends to the frame of the truck?
Yeah, with my bare hand.
I'll put the meter on the frame tomorrow, too lazy after dinner now...
 
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Old Dec 29, 2013 | 07:10 PM
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So, have you sent the wife out to get something out of the truck yet?
 
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Old Dec 29, 2013 | 07:12 PM
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Originally Posted by clem1226
Sounds like the cord or heater element is shorted to the truck . It should be throwing the circuit breaker in the panel so I am guessing you have an ungrounded outlet or a bad ground in the extension cord as well. So do you have an outlet tester ?
It started raining so I ceased all ops with playing with fire.
I ran the outlet and made up the cord myself, so it was in good shape.
I'll check all of it tomorrow.
Nope, not flipping the breaker.
It isn't a full 120v zap, feels like maybe 50v. I'll see if I can stick the meter ends in my ears and get a reading.

Hmmm, I just noticed my Supported banner gone, guess FTE stopped taking it out automatically...
 
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Old Dec 29, 2013 | 08:20 PM
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2 things are wrong. Missing ground, either in the branch circuit wiring, outlet, cord or truck and something is shorted to ground. a regular VOM meter will not always show high resistant faults. I bet if you installed a GFCI outlet (which code wise probably should be) it would trip the second you plug in your truck showing a ground fault condition. Check the Bare equipment ground with a load at the end of your extension cord. Make a male plug with a light pigtail hooked to it and wire it hot to ground. If it lights up your ground is fine, if it doesn't find your ground (bare) bad connection and you should be good to go.
 
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Old Dec 29, 2013 | 09:45 PM
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Originally Posted by Steve_250
Yep, I saw all the other posts about checking the cord and stuff.
I didn't realize I had an issue until today.
I was at the accelerator pedal checking to see if I could clean the potentiometer due to dead spots.
I grabbed the brake pedal and got lit up.
It wasn't the full 120 volt blast but more than enough to cause discomfort.
I (like a dummy) checked around and it hits me when touching anything metal on the truck, including the body.

I checked the cord and it is in great shape, continuity is fine.
I have the marine-grade plug in the bumper, so having that doesn't stop shocks.
I checked the "male" end on the bumper between the spades and the ground, no continuity, zero.

Just for grins, I checked at the two spades and saw .014 on the meter.

Reason I post is because I read 0.000 when going between the ground and spades.

Thoughts?

Does make for a nice theft deterrent though,
You said you checked continuity between the blades and the grounding pin, but did you check for continuity between each blade and the truck?

Less than 120 volts (nominal) indicates you are in series with the load, which would indicate a couple of unlikely problems with the return path, or maybe the element is shorted to the case, which will only trip a breaker if the truck and heater are grounded back to the power source, and the power source is grounded back to the panel. My guess is that it is 120 volts but you were not grounded that well so you didn't have much amperage pass thru you so it felt like less.

Is the block heater doing it's job? Take a resistance reading between the two blades of the power inlet and post the results (in ohms).

As stated, that is why GFCIs are required. It takes less than 10 miliamps to put you in cardiac arrest.
 
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Old Dec 29, 2013 | 11:40 PM
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Thanks guys, I will check this stuff in the afternoon.
And yes, the heater is working.
 
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Old Dec 30, 2013 | 02:03 PM
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Success (I hope).
Pulled everything apart and tested.
The heater is pulling .13
Heater to frame grounded, nothing on the spades/frame.
Extension cord tested good.
Commercially made heavy duty timer plugged into house had a disconnected ground that was lightly touching the hot.
I'm guessing that was it.
But I'm surprised a breaker didn't pop, maybe it wasn't enough contact?

And nope, no GFI here, installed before the requirements.
But I will be installing GFI all around the outside of the house now...

Hopefully it's fixed, thanks guys.
 
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Old Dec 30, 2013 | 02:45 PM
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You can get GFCI adapters that will plug in to outlets as use that until you install GFCI breakers. I was at lowes the other day and saw them on the extension cord isle.
 
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Old Dec 30, 2013 | 02:51 PM
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Thanks Steve, as long as I'm there I'll just get the real deal.
Not a big deal to swap 'em out.
I'll probably go ahead and get the "updated" outdoor thingeys with the big plastic cover too, the ones that have the hinge on top and plugs come up from the bottom so all stays dry.
 
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