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Nut embedded into the piston

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Old Dec 22, 2013 | 04:36 PM
  #16  
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78fordman
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From: Jefferson, Iowa
very unfortunate about your truck. I think holding the previous mech liable a 1000mi later for hardware left in the intake might be tough. I could see a nut like that being stuck in a gummy intake, jostle the intake around removing and re installing knocking it loose. He should offer some assistance just because he was the last one in, but weather he knowing or unknowingly cause the damage is a guess.
 
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Old Dec 22, 2013 | 04:43 PM
  #17  
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9228.bobcat
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Originally Posted by 78fordman
very unfortunate about your truck. I think holding the previous mech liable a 1000mi later for hardware left in the intake might be tough. I could see a nut like that being stuck in a gummy intake, jostle the intake around removing and re installing knocking it loose. He should offer some assistance just because he was the last one in, but weather he knowing or unknowingly cause the damage is a guess.
They touched it last and is their responsibility. I would be looking to see if there were any nuts that dont match oem. I bet they lost it in there and then grabbed another one. Might get lucky and find an odd ball nut somewhere on the intake.
 
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Old Dec 22, 2013 | 04:49 PM
  #18  
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Originally Posted by 9228.bobcat
They touched it last and is their responsibility. I would be looking to see if there were any nuts that dont match oem. I bet they lost it in there and then grabbed another one. Might get lucky and find an odd ball nut somewhere on the intake.
That is a possibility. Only small problem is their parts are from China. The EGR cooler, from what I understand, comes with the small hose piece from Ford and costs around $500. I was charged $700 plus $90 for the hose....plus labor.

Probably difficult to figure all nuts due to non-oem parts used.
 
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Old Dec 22, 2013 | 04:52 PM
  #19  
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There are not that many nuts that have to come off to do an EGR cooler. + battery post, EGR cooler its self, - for the FICM, EBP mount, GP relay mount. I think they all take a 10 MM. Can you measure the size of the nut from the imprint?
 
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Old Dec 22, 2013 | 04:53 PM
  #20  
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9228.bobcat
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Originally Posted by Myfleet
That is a possibility. Only small problem is their parts are from China. The EGR cooler, from what I understand, comes with the small hose piece from Ford and costs around $500. I was charged $700 plus $90 for the hose....plus labor.

Probably difficult to figure all nuts due to non-oem parts used.
Is the nut that is in bedded non oem? It looks as if it plated.
 
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Old Dec 22, 2013 | 04:58 PM
  #21  
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Originally Posted by 9228.bobcat
Is that the intake valve next to the nut? Looks as if the nut held the valve open and in bedded in the piston. Kind of lucky really. Looks as if they dropped it down the intake of the head. Looks as if it is an intake nut for one of the studs. 10 mm???
I've not measured the nut yet. Looks to be 10 mm possibly.
 
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Old Dec 23, 2013 | 06:28 PM
  #22  
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Originally Posted by Myfleet
Yes, I drive 1,000 miles before this happened. The turbo and all intake was off to replace the EGR cooler. I feel that something, this nut, was accidentally dropped in while completing the repair.
it was a Nut from the intake mANAFOLD SHEILD


tHOUGHT that looked framiliar

Had them in my hands yesterday LOL
 
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Old Dec 23, 2013 | 07:04 PM
  #23  
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Being that the nut is in the #4 piston, I would speculate that it is one of the ones that holds the turbo inlet tube bracket on the FICM studs.

I will say that I have on more than one occasion found bolts and nuts laying on or near the intake manifold. I make sure to use my blower all around the intake before removing it to make sure something like that embedded nut doesn't happen to one of my customers.
 
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Old Dec 23, 2013 | 07:08 PM
  #24  
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From: missouri
Originally Posted by big inch
Being that the nut is in the #4 piston, I would speculate that it is one of the ones that holds the turbo inlet tube bracket on the FICM studs.

I will say that I have on more than one occasion found bolts and nuts laying on or near the intake manifold. I make sure to use my blower all around the intake before removing it to make sure something like that embedded nut doesn't happen to one of my customers.
It would be safe to say your not the one that worked on his truck.lol
 
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Old Dec 23, 2013 | 07:25 PM
  #25  
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Originally Posted by 9228.bobcat
It would be safe to say your not the one that worked on his truck.lol
I haven't had one end up like that yet (knocking on wood). I have come close a couple of times, but I was able to catch the foreign object before buttoning things back up.
 
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Old Dec 23, 2013 | 07:37 PM
  #26  
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I BLEW MINE YESTERDAY before I pulled the intake
Sounds sick HUH LOL


But when I pulled it it was dark everything was accounted for though

Was going to stuff a shop vac in them
 
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Old Dec 23, 2013 | 08:17 PM
  #27  
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Originally Posted by Myfleet
My 2006 6.0 somehow has a small nut that made its way into the combustion chamber.

Has anyone seen something like this before?

Thanks.
my parents did, in a caddy on a trip to las vegas.
halfway between baker and the state line.

it was the air cleaner wingnut... a fine gas station attendant in barstow
took off the air cleaner to try and sell a new filter to my dad, dropping
the wingnut down the throat of one of the carbs... and sending us on our way...

this was exactly what it looked like....

 
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Old Dec 23, 2013 | 08:18 PM
  #28  
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Old Dec 23, 2013 | 08:29 PM
  #29  
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No other damage other then the head? New head and some arp studs and your better off imo.
But it had to have been dropped in the intake while doing the work. Ive had nightmares about this kind of crap lol. Good luck!
 
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Old Dec 23, 2013 | 08:36 PM
  #30  
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This is the very reason I don't do what some mechanics do and stack
the parts that come off an engine on the truck. They all go off and
into a container. I have done it that way from way back as a kid.
Now that I have my A&P it is even more critical that parts are tracked
and it one is missing. Guess who will be pulling an engine down to find it.
After all you can't pull over to the nearest cloud and get out to call a tow.

Sean
 
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