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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Scan Code P-0403/404

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Old Nov 24, 2013 | 02:26 PM
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Scan Code P-0403/404

As mentioned in other post my '07 Ford 6.0L wont start. Got a new code reader as suggested and got three codes all indicating a bum EGR valve.

I replaced it and it still don't start.

Now that the roads are clear so I can use my two wheel drive to haul it to the ford dealer (70 Miles away) I decided to load it up.

Just for kicks I ran a scan again, now its saying:

P-0403 EGR Circuit Malfunction
P-0404 EGR Circuit Range/Performance

Any ideas how I can fix this, maybe saving having to haul the truck to town.
 
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Old Nov 24, 2013 | 03:03 PM
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They could be OLD DTC

Did you clear the DTC upon EGR Valve replacement???

Go Ahead and Unplug your ICP Sensor its Located in the Passenger side Vave Cover Unplug it and try to start the truck

If that don't work you will need a Scanner tha reads live data such as a Scan Gauge II or Dash Boss
 
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Old Nov 24, 2013 | 04:23 PM
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Its a new code reader. A Scan Gauge II.

I tried unplugging the ICP still no start.
 
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Old Nov 26, 2013 | 07:48 AM
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Something else.

Some times when I try to start the truck the starter acts like it wont work, doesn't whin, but like its stuck, just "clunk".

Earlier in another post someone asked the RPM when cranking, I mis-spoke and said 500 RPM, it should have be 50.

Is this related?
 
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Old Nov 26, 2013 | 07:53 AM
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Definitely related. You need about 150 cranking RPM's for the PCM/FICM to command the truck to start. Have you checked your cranking voltage and FICM voltage while cranking? Sounds like your batteries may be low or your connections dirty. Check them at the battery, block/frame, and starter. Batteries should be LOAD tested separated from each other.
 
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Old Nov 26, 2013 | 08:46 AM
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I tested the FICM, while not cranking and while cranking. I get 48.4-48.6 volts.

Batteries are good, plus I have a booster on while trying to crank the engine.
 
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