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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Cold Soak Start Problem

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Old Jul 16, 2013 | 05:55 PM
  #16  
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Originally Posted by mustang_309
X2 what Josh said and I will add just for the heck of it after the truck sits over night before you turn the key on remove the secondary fuel filter and see if there is any fuel in the filter housing, I have read that a failing fuel pump will allow the fuel to drain back to the tank through the pump, I guess another way this could be proven out is to let the truck sit with the key on for 15 seconds or so before you attempt to start it. Im betting the HPO system is fine if you are showing ICP greater than 500 while cranking. Another thing you could do if you know someone who has a 6.0L is swap the FICM with a known good one and see if that does it.

Thanks guys for all the input an help. There is a wealth of knowledge here

1. FICM. Reworked 30K miles ago. I am getting a full 48 v so this is not on my direct radar right now. Also I have no problem once the truck has been started once in the morning further pushing the FICM down the list

2. Fuel Pump. New 10k ago so shouldn't be failing. Also have the blue spring installed. Incidentally while diagnosing the injector harness replacement the fuel pressure was checked and was low but the dealership mechanic who worked on that diagnosed fuel filter problem and replaced by doing a by pass test direct from tank and was confident that the pp wa fine pulling 70 PSI when valve was switched to directly draw from fill spout on tank but only 40 PSi when drawing thru filters. I was scepticle of the filters since they had less than 10K on them but he assured me when he changed them that they were an issue. Was not quite mentally nimble enough to understand how he was isolating the filters since I thought the main filter was in front of pump and his two way valve and pressure gauge was connected to the fuel bowl and a tube back to the filler cap on the tank
While ifuel flow could be a problem I am leaning away from this though for now but will try to let the pump run before starting and see whAt that does.

3. So still focusing rightly or wrongly on the HPOP system. Out of interest what is the difference between oil pressure and oil volume. Could I have sufficient pressure which i seem to have from the ICP but still not have enough oil volume to fire the injectors on a cold soak start.

Diagnostics on the 6.0 is a mental challenge which you guys seem to be able to handle well

Mark
 
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Old Jul 16, 2013 | 06:48 PM
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yup you will run the sump dry trying to start.
 
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Old Jul 16, 2013 | 06:49 PM
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Originally Posted by mmenzies
Thanks guys for all the input an help. There is a wealth of knowledge here

1. FICM. Reworked 30K miles ago. I am getting a full 48 v so this is not on my direct radar right now. Also I have no problem once the truck has been started once in the morning further pushing the FICM down the list
Just because the FICM is supplying 45+ volts doesn't mean it's any good.

For the 3rd time, so you have FICM/CPS/CKS synch during the cold start crank?

Josh
 
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Old Jul 16, 2013 | 08:09 PM
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Originally Posted by cheezit
you have oil pressure because thers enugh in the sump but not enugh to keep you going so it will read it. thats the hard part about this type of thing
There's those 12 letters again--LOL.
 
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Old Jul 16, 2013 | 09:14 PM
  #20  
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Cheezit thanks for your input

OK so what is the fix on this.
1. Is there a seal that can be replaced and if so where exactly is it.
2. Does it need a whole new HPOP unit (the truck is at 210K so may be prudent to go ahead and replace while in there to replace a seal)
3. Is there a problem with the low pressure system supplying enough oil to the reservoir
4. Does the truck need to live on an incline for the rest of its life.

Mark
 
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Old Jul 16, 2013 | 09:32 PM
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Parking the truck on the incline verifies the theory that the pump has seals failing. And I do not believe the pump can be rebuilt by the common backyard mechanic.
 
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Old Jul 17, 2013 | 06:14 PM
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new pump is needed.
just wondering parking the other way truck starts fine?
 
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Old Jul 18, 2013 | 06:25 AM
  #23  
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Originally Posted by cheezit
new pump is needed.
just wondering parking the other way truck starts fine?
Sorry didn't get around to parking on a slope have just gone ahead and replaced HPOP 4C3Z 9A543 AARM (and STC fitting 3C3Z9T288 AA and IPR 3C3Z 9C968 AA while in there) Old style cast iron cover version.
Note HPOP cover seal/gasket not included with the HPOP kit in the box with pump!!

About $1K in those three parts

Will let you know of symptoms are gone when its back together
 
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Old Jul 18, 2013 | 08:59 AM
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Originally Posted by mmenzies
Sorry didn't get around to parking on a slope have just gone ahead and replaced HPOP 4C3Z 9A543 AARM (and STC fitting 3C3Z9T288 AA and IPR 3C3Z 9C968 AA while in there) Old style cast iron cover version.
Note HPOP cover seal/gasket not included with the HPOP kit in the box with pump!!

About $1K in those three parts

Will let you know of symptoms are gone when its back together
Your 04 shouldn't require an STC fitting.
 
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Old Jul 18, 2013 | 09:33 AM
  #25  
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Probably didn't need an IPR either but my theory is while in there it is prudent to replace these and hopefully not have to go back in later to do this.
For example when doing the engine harness went ahead and prohylactily replaced the sensor while the ac compressor was out

The old STC looked fine when it came out though and realize it is less subject to failure that's the post 2005 version (aluminum cover)

Mark
 
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Old Jul 18, 2013 | 01:17 PM
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Originally Posted by mmenzies
Probably didn't need an IPR either but my theory is while in there it is prudent to replace these and hopefully not have to go back in later to do this.
For example when doing the engine harness went ahead and prohylactily replaced the sensor while the ac compressor was out

The old STC looked fine when it came out though and realize it is less subject to failure that's the post 2005 version (aluminum cover)

Mark
Maybe I should have said it this way. The 03 and 04 motors don't HAVE an STC fitting. Does your truck have an 05 motor in it?
 
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Old Jul 18, 2013 | 03:12 PM
  #27  
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No it's not the 05 motor. It ha s a tube type connector that connects the top of the pump to the branch tube. I guess it is a Snap To Connect configuration but maybe that's my poor terminology. In any case a different configuration to the flat type STC in the later model that gives all the trouble

Mark

Mark
 
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Old Jul 18, 2013 | 03:16 PM
  #28  
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Originally Posted by Bullitt390
Just because the FICM is supplying 45+ volts doesn't mean it's any good.

For the 3rd time, so you have FICM/CPS/CKS synch during the cold start crank?

Josh
Sorry for late reply but yes FICM reads synced or 1 when cranking

Mark
 
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Old Jul 18, 2013 | 04:03 PM
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Originally Posted by mmenzies
Sorry for late reply but yes FICM reads synced or 1 when cranking

Mark
There is FICM/ PCM synch and CPS/CKS synch... seperate and different different synchs

Josh
 
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Old Jul 18, 2013 | 09:27 PM
  #30  
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Originally Posted by Bullitt390
There is FICM/ PCM synch and CPS/CKS synch... seperate and different different synchs

Josh
Do you have gauge codes for this one

Mark
 
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