Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

While doing the RGP cleaning, found some issues

Thread Tools
 
Search this Thread
 
Old Jan 28, 2013 | 08:53 PM
  #1  
eyyu's Avatar
eyyu
Thread Starter
|
Laughing Gas
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2004
Posts: 776
Likes: 42
From: STL MO
Club FTE Silver Member

While doing the RGP cleaning, found some issues

Finally have a nice warm day in st. louis, high 60s (teens a few day ago). decided to take out the EBP sensor and tubing to clean it. First, connect the AE to read the EBP before the operation. it reads 22 ish at idle. happens to look at engine coolant temperature and surprized to see a 320F reading. I assume that either the sensor or some connection problem (short or open). have to address it. After taking out the tubing and sensor, other surprises, actually two! there is a hole at one of the bends. good for me that I don't need to clean it, just hoping that a new one is not too expensive. will find out tomorrow at the dealership. second, there is no membrane inside the sensor hole as dexcribed in the write-up. should I buy a new one? I know there are two coolant temp sensors, one for the gauge in the dash, the other one for the ECM. Is the one for the ECM pretty important? Where is it? how can I trouble-shoot it? Thx. Erwin
 
Reply
Old Jan 28, 2013 | 09:02 PM
  #2  
clem1226's Avatar
clem1226
Cargo Master
15 Year Member
Joined: Mar 2006
Posts: 2,502
Likes: 2
From: Bend Oregon
Club FTE Silver Member

AE dosent read coolant temp,neither ford for that matter. The gauge on the dash is a guesstimate based on the fueling,RPM and probibly some other factors.

The closest you can get to an engine temp with AE is oil temp.

on the sensor, I cant recall if I could see the membrane, I would just replace the tube andsee if it works and if not replace it at that time. Maybe buy both and just return it if you dont need it. the tube will be around $50 and the sensor around $100
 
Reply
Old Jan 28, 2013 | 09:13 PM
  #3  
eyyu's Avatar
eyyu
Thread Starter
|
Laughing Gas
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2004
Posts: 776
Likes: 42
From: STL MO
Club FTE Silver Member

Thx, Steve. That makes sense. AE reads coolant temp well on my 95 manual. have a pretty tight budget this winter. Maybe just replace the tubing and see if the sensor can be reused.
 
Reply
Old Jan 28, 2013 | 09:48 PM
  #4  
honeydew's Avatar
honeydew
Posting Guru
Joined: Mar 2011
Posts: 1,037
Likes: 0
From: Florida
Club FTE Silver Member

Try to clean out the sensor carefully with mild solvent and some q-tips and be careful not to puncture the diaphragm.
 
Reply
Old Jan 29, 2013 | 05:45 AM
  #5  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
  1. The most important EBP reading with AE is Key On, Engine Off. Get your BARO Volts, your EBP volts, your EBP absolute, and your MAP absolute. You want the pairs of readings (volts and pressure) to be very close to each other. All your tuning is derived from this base reference. Absolute pressure should be about 14.2-14.5 in St Louis, but I haven't looked at my volts to say what that should be.
  2. Actually, there's no "diaphragm" as we'd think of one. Black in there is soot, and most diaphragms wouldn't survive the EGTs. I saw what looked to be brass-colored on a new one. I speculate it's a miniaturized version of a truck scale, with a load cell.
  3. I believe a hole or leak near the EBP is the demise of the sensor: They could have easily put the sensor on some exhaust component, but they needed distance to let things cool down a bit. So... the EBP and tube is a dead-head system to let the pressure reach the sensor without the full EGTs.
 
Reply
Old Jan 29, 2013 | 07:20 AM
  #6  
bigb56's Avatar
bigb56
Logistics Pro
15 Year Member
Photogenic
Liked
Loved
Joined: Aug 2009
Posts: 3,609
Likes: 324
From: Arizona
Club FTE Silver Member

Originally Posted by clem1226
AE dosent read coolant temp,neither ford for that matter. The gauge on the dash is a guesstimate based on the fueling,RPM and probibly some other factors.
While it is true that coolant temp is not available to the PCM on trucks with automatics, the dash gauge and it's sender is a totally separate system and does read coolant temp.
 
Reply
Old Jan 29, 2013 | 10:42 AM
  #7  
eyyu's Avatar
eyyu
Thread Starter
|
Laughing Gas
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2004
Posts: 776
Likes: 42
From: STL MO
Club FTE Silver Member

Thx. Tugly for the heads up. I'll do the full test once i put everythign together. The Stealership quoted me $84 just for a regular steel tube while Clay offers it for something like $26. I ordered the stainless stell kind. Thx, Clay.
 
Reply
Old Jan 29, 2013 | 03:09 PM
  #8  
twg1966's Avatar
twg1966
Trying to Gain Knowledge
Joined: Jun 2003
Posts: 1,571
Likes: 2
From: Ezzell, TX
Club FTE Silver Member

I cleaned my sensor out with brake Kleen. I did not hit the electrical side of the sensor just the sooted side. Now my KOEO is at 14.2 vs 17.5 before. Truck is running smooth as butter. I do have a spare sensor in case I need it.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jan 29, 2013 | 03:22 PM
  #9  
clem1226's Avatar
clem1226
Cargo Master
15 Year Member
Joined: Mar 2006
Posts: 2,502
Likes: 2
From: Bend Oregon
Club FTE Silver Member

Originally Posted by bigb56
While it is true that coolant temp is not available to the PCM on trucks with automatics, the dash gauge and it's sender is a totally separate system and does read coolant temp.
Thanks for the heads up, where is the coolant temp sensor for the gauge located?
 
Reply
Old Jan 29, 2013 | 04:34 PM
  #10  
Shake-N-Bake's Avatar
Shake-N-Bake
Post Fiend
Joined: Sep 2003
Posts: 6,096
Likes: 26
From: Mesa AZ
Club FTE Silver Member

The PCM input for engine coolant temp is a valid input for manual transmission vehicles.
The PCM input for engine coolant temp is not used for automatic transmission vehicles.
The sensor is on top of the water pump.
The EBP sensor isn't very delicate.
 
Attached Images    
Reply
Old Jan 30, 2013 | 11:25 AM
  #11  
honeydew's Avatar
honeydew
Posting Guru
Joined: Mar 2011
Posts: 1,037
Likes: 0
From: Florida
Club FTE Silver Member

This thread prompted me to check MAP vs. EBP. Cleaned the sensor and tube ~25K miles ago. Cleaned the sensor again last night, it wasn't very dirty.

KOEO MAP = 14.5 psi EBP = 15.95 psi and the latter value bounces around a bit.

Should I install a new EBP sensor?
 
Reply
Old Jan 30, 2013 | 01:08 PM
  #12  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
The book says they need to be within 0.2 of each other. I know a number of people have reported improving their MPGs by fixing their EBPs... and I'm one that had a huge improvement (mine was much worse). I wouldn't let it go... it won't get better with time.
 
Reply
Old Jan 30, 2013 | 01:14 PM
  #13  
Shake-N-Bake's Avatar
Shake-N-Bake
Post Fiend
Joined: Sep 2003
Posts: 6,096
Likes: 26
From: Mesa AZ
Club FTE Silver Member

Originally Posted by honeydew
This thread prompted me to check MAP vs. EBP. Cleaned the sensor and tube ~25K miles ago. Cleaned the sensor again last night, it wasn't very dirty.

KOEO MAP = 14.5 psi EBP = 15.95 psi and the latter value bounces around a bit.

Should I install a new EBP sensor?
I clean my sensor and tube every 15k....about the same time I change the fuel filter and clean the air filter etc. You might just be due for another cleaning.
 
Reply
Old Jan 30, 2013 | 01:19 PM
  #14  
honeydew's Avatar
honeydew
Posting Guru
Joined: Mar 2011
Posts: 1,037
Likes: 0
From: Florida
Club FTE Silver Member

Originally Posted by Tugly
The book says they need to be within 0.2 of each other. I know a number of people have reported improving their MPGs by fixing their EBPs... and I'm one that had a huge improvement (mine was much worse). I wouldn't let it go... it won't get better with time.
Thanks, I'll probably go ahead and order one up.

Originally Posted by Shake-N-Bake
I clean my sensor and tube every 15k....about the same time I change the fuel filter and clean the air filter etc. You might just be due for another cleaning.

I did clean it last night, numbers didn't change between before and after. The numbers I posted were from just after being cleaned. edit: missed the tube part, guess it won't hurt to clean that out too given your interval.
 
Reply
Old Jan 30, 2013 | 01:21 PM
  #15  
trekbasso's Avatar
trekbasso
Fleet Mechanic
15 Year Member
Joined: Dec 2010
Posts: 1,546
Likes: 9
From: Wellington, Co
Originally Posted by Shake-N-Bake
I clean my sensor and tube every 15k....about the same time I change the fuel filter and clean the air filter etc. You might just be due for another cleaning.
Wow. Thanks Greg, I probably need to check mine. It has been at least 15-17k since i did mine.
 
Reply



All times are GMT -5. The time now is 02:03 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE