Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

start up current draws......

Thread Tools
 
Search this Thread
 
Old Sep 11, 2012 | 06:25 PM
  #1  
Fulthrotl's Avatar
Fulthrotl
Thread Starter
|
Elder User
Joined: Apr 2012
Posts: 904
Likes: 1
start up current draws......

work required me to get a new fluke clamp on ammeter
that has a flex loop current transformer loop for large
loads up to 2,500 amps. that isn't the interesting part.

it also has a remote display that is good up to 30' or so.
so i can clamp it on the battery cable, start up the van,
drive off, and see what kinda current flow is going on...
so i did.

'06 E-350 6.0, stock FICM, stock alternator, 120 amp
is what is marked on it. (haven't put on the DC power
unit yet. busy with work)

open door and turn on interior lights, 2.5 amps.
KOEO, 185 amps for cold engine start up.

cranking, 685 amps. vehicle starts immediately.

idling @ 650 rpm, 85 amp discharge on the batteries.
the full output of the alternator isn't enough to feed the
cold engine warm up load...... so it keeps drawing down
on the batteries till it gets warm.

are these numbers typical in your guys experience?
 
Reply
Old Sep 11, 2012 | 06:36 PM
  #2  
VQT's Avatar
VQT
Posting Guru
Joined: Oct 2011
Posts: 1,076
Likes: 1
From: Las Vegas, Nevada
Excuse me Mr. Apolo 13, since I don't have your fancy toy how am I suppose to know these numbers that you got.

That's very interesting to know. How about when (approximately how many miles after driving) does the alternator start charging the batteries?

Do you have the stereo running at idle or was it off?

How much is that toy anyway? I like to get one if the price is reasonable, but since it a Fluke the thing may cost an arm and a leg, plus my first born
 
Reply
Old Sep 11, 2012 | 06:49 PM
  #3  
Fulthrotl's Avatar
Fulthrotl
Thread Starter
|
Elder User
Joined: Apr 2012
Posts: 904
Likes: 1
Originally Posted by VQT
That's very interesting to know. How about when (approximately how many miles after driving) does the alternator start charging the batteries?

Do you have the stereo running at idle or was it off?

How much is that toy anyway? I like to get one if the price is reasonable, but since it a Fluke the thing may cost an arm and a leg, plus my first born
fluke 381... $430 at my wholesale house.

the main reason for the remote display, is to move the person
reading the instrument far enough away from the energized
conductors or bus bars that they don't have to be wearing the
arc flash protection.

i really wanted a fluke 435 power analyzer, but they are $8k,
so that didn't happen... chief financial officer (spouse) gave me
"the look" when i mentioned what a wonderful tool it was.
it's not that wonderful, and if i need one that bad, i can rent it.

stereo was off..... i let it run and drove for about 5 minutes, then
pulled it off and went to work.. it wasn't charging after five minutes,
still discharging....
 
Reply
Old Sep 11, 2012 | 06:53 PM
  #4  
bpounds's Avatar
bpounds
Hotshot
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 17,398
Likes: 317
From: Whittier, CA
Interesting numbers.

But one question - if it is a clamp-on meter, how can you tell if the 85 amp was a discharge and not a charge?
 
Reply
Old Sep 11, 2012 | 07:05 PM
  #5  
AGE mechanic's Avatar
AGE mechanic
Elder User
Joined: Jan 2004
Posts: 900
Likes: 0
From: Arizona
Your Glow plugs are drawing it down. You should notice this by monitoring you battery voltage on every cold start. It will be around 12v-12.5v then jump up to 13v-13.7v when the glow plugs are off after a couple min.

VQT, you can get a basic ammeter for a lot less money. Its no Fancy Toy.
 
Reply
Old Sep 11, 2012 | 07:13 PM
  #6  
Fulthrotl's Avatar
Fulthrotl
Thread Starter
|
Elder User
Joined: Apr 2012
Posts: 904
Likes: 1
Originally Posted by bpounds
Interesting numbers.

But one question - if it is a clamp-on meter, how can you tell if the 85 amp was a discharge and not a charge?
when you open the door and turn on the interior lights,
and clamp the meter around the ground lead, it'll show
2.5, and if you reverse it, -2.5

so flip it till you get a minus, and it's showing a discharge.
when the minus disappears, it's showing a charge. current
is going the other way.

then hit max/min/ave button, and you can cycle thru peak
values... as they are absolutes, peak current flow will show
as a min value, and charging a max value.

the vanilla was warm, so i went and tested again, right now.
start up circuit drew 35 amps discharge with remote start,
including fuel pump and engine control loads,
551 amps cranking, 43 amps charging at idle, right after
starting. this is a 100 millisecond sample rate, so it's realistic.
it disregards spikes

so, it would seem that the cold start portion of the program
draws 150 amps till the vehicle is warmed up.

no wonder batteries get hosed with the OEM alternator.
 
Reply
Old Sep 11, 2012 | 07:13 PM
  #7  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

The small case 6G alternator isn't really being drawn down, it just takes a few moments to ramp up the voltage. Similar to older 1-wire GM alternators. It isn't as quick start as the older 2G and 3G alternators.

It's funny you did this as I did my own testing on the green/red excite wire today. I have heard the instrument cluster holds back 30 seconds or so for the glow plugs to cut-out to "excite" the alternator.

That wasn't the case today on my 2006 F250. KOEO no power. Key-Run, 1.5 volts. KOER 12+ volts continuous ramping up to 13.6 volts.

About 55 degrees this morning and about 75 when I got off of work.

Josh
 
Reply
Old Sep 11, 2012 | 07:32 PM
  #8  
william_04_x's Avatar
william_04_x
Lead Driver
Joined: Nov 2007
Posts: 5,139
Likes: 209
Club FTE Silver Member

I have a 400A DC clamp meter and see about 165A after a cold start, with GPs on. Pretty amazing numbers, huh?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Sep 11, 2012 | 07:42 PM
  #9  
Fulthrotl's Avatar
Fulthrotl
Thread Starter
|
Elder User
Joined: Apr 2012
Posts: 904
Likes: 1
Originally Posted by william_04_x
I have a 400A DC clamp meter and see about 165A after a cold start, with GPs on. Pretty amazing numbers, huh?
yup. my first thought was, holy chit!
my current thought is i should put on the dc power tomorrow.

so you are pulling 165 amps discharge with it idling? where are you clamped
on at? i picked the ground cable between minus post and frame,
so i'd see what current flow was going into and out of the batteries.
 
Reply
Old Sep 11, 2012 | 08:14 PM
  #10  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Originally Posted by Fulthrotl
yup. my first thought was, holy chit!
my current thought is i should put on the dc power tomorrow.

so you are pulling 165 amps discharge with it idling? where are you clamped
on at? i picked the ground cable between minus post and frame,
so i'd see what current flow was going into and out of the batteries.
165 amps KOEO (key on, engine off)
85 amps KOER (key on, engine run)

Josh
 
Reply
Old Sep 11, 2012 | 08:19 PM
  #11  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

I am by noway surprised by the numbers. if anything they are just a little lower then I would have guessed ( 725 was my guess)
anyway now back to the program.
the alternator will not come on till the gpcm times out. gpcm timer is 2 min of on time. the light really means nothing.
you have to be able to sustain the load of everything going on for that length of time. The weeker the batteries the longer it will take to recharge them and show a positive state.
 
Reply
Old Sep 11, 2012 | 08:30 PM
  #12  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Originally Posted by cheezit
I am by noway surprised by the numbers. if anything they are just a little lower then I would have guessed ( 725 was my guess)
anyway now back to the program.
the alternator will not come on till the gpcm times out. gpcm timer is 2 min of on time. the light really means nothing.
you have to be able to sustain the load of everything going on for that length of time. The weeker the batteries the longer it will take to recharge them and show a positive state.
According to this the alternator should always be charging...

https://www.fleet.ford.com/truckbbas/non-html/Q91.pdf

And that was my experience in testing this theory this morning and this afternoon. The excite wire was activated as soon as the engine started.

Josh
 
Reply
Old Sep 11, 2012 | 08:34 PM
  #13  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

belive me or belive that I dont care. I know what one is correct.
also you have duel alt's? as that is what that is for.
go put a volt meter on your batterys and grab a stop watch. ill wait.

reality is not everything ford has in print is correct. sorry if im seeming like an ***. not tring to be
 
Reply
Old Sep 11, 2012 | 08:41 PM
  #14  
Curt's05's Avatar
Curt's05
Wiser by FTE
15 Year Member
Joined: Jan 2010
Posts: 2,837
Likes: 48
Club FTE Silver Member

Originally Posted by cheezit
I am by noway surprised by the numbers. if anything they are just a little lower then I would have guessed ( 725 was my guess)
anyway now back to the program.
the alternator will not come on till the gpcm times out. gpcm timer is 2 min of on time. the light really means nothing.
you have to be able to sustain the load of everything going on for that length of time. The weeker the batteries the longer it will take to recharge them and show a positive state.
The 2 min for the glow plugs, when engine is cold? Or under a preset temp? Thanks, Curt
 
Reply
Old Sep 11, 2012 | 08:42 PM
  #15  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

So far as I can remember its all the time. but I could be wrong here.
 
Reply



All times are GMT -5. The time now is 09:05 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE